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Fatigue Crack Growth in 7050T7451 Aluminium Alloy Thick Section ...

Fatigue Crack Growth in 7050T7451 Aluminium Alloy Thick Section ...

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DSTO-TR-1477A (KSIF152)B (KSIF107)Figure 14 Two views of the regions about <strong>in</strong>itiations of the fatigue crack<strong>in</strong>g <strong>in</strong> the peened specimens. ‘B’shows the approximate position of one of the marker bands – red dashed l<strong>in</strong>e, <strong>in</strong>dicat<strong>in</strong>g the oddshaped crack front while the crack was small. The arrows po<strong>in</strong>t out some of the block repeats.<strong>Crack</strong> <strong>in</strong>itiation was <strong>in</strong> all cases found to be associated with flaws <strong>in</strong> the surface, as was the casewith the etched specimens. Most usually the orig<strong>in</strong>s consisted of closely spaced multiple<strong>in</strong>itiations along the edges of laps produced dur<strong>in</strong>g peen<strong>in</strong>g. These were usually the mostprevalent type of flaw <strong>in</strong> the glass bead peened surface and were found, to a grater or lesserdegree, to depend on the quality of the peen<strong>in</strong>g, as has been noted previously by Sharp et al, 2001.An example of such an orig<strong>in</strong> site is shown <strong>in</strong> Figure 15A. Those laps that are most likely to<strong>in</strong>itiate crack<strong>in</strong>g are usually at the base of peen<strong>in</strong>g dents. The second view <strong>in</strong> Figure 15B shows adeep cut produced by a fractured glass bead. This also produced multiple orig<strong>in</strong>s around its edge.Although multiple orig<strong>in</strong>s <strong>in</strong>itially occurred the crack quickly formed a s<strong>in</strong>gle crack front, whichprogressed more rapidly <strong>in</strong>to the material than it did at its flanks.14A (KSIF193)B (KSIF142)Figure 15 Two examples of the types of flaws that <strong>in</strong>itiate fatigue cracks <strong>in</strong> peened <strong>7050T7451</strong>. ‘A’ showsthe closely spaced multiple <strong>in</strong>itiations associated with a broad lap produced dur<strong>in</strong>g peen<strong>in</strong>g(approximately outl<strong>in</strong>ed). ‘B’ shows a deep cut and associated damage produced by a fracturedglass bead impact (approximately outl<strong>in</strong>ed). This also produced multiple orig<strong>in</strong>s around its edge.

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