Bursting and Spalling in Pretensioned U-Beams - Ferguson ...

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The temperatures in the end blocks at transfer are relatively uniform near thesection centroid. A temperature differential of 32°F exists, though, in the square endblock (between the end-block-centroid and top-flange measurement locations). Thistemperature differential can be compared with the TxDOT maximum for mass concrete(35°F), though U-beam end blocks do not technically meet the definition for massconcrete (too small), as discussed in Section 2.7.1. Temperature profiles for all endblocks are compiled in Appendix E.4.2.3 Beam 2 ResultsBeam 2 was fabricated similarly to Beam 1, with the exception of the end-blockdetail used at the skewed end. The design alternative favored by Texas precasters (largetriangular end block) was used in Beam 2.4.2.3.1 Beam 2: Cast & ReleaseThe cast and release of Beam 2 is summarized in Figure 4.8. It should be notedthat though the two beams were cast three months apart, ambient temperatures weresimilar: 75 to 80°F (as shown in Figures 4.2 and 4.8).The first portion of concrete batched (Truck 1) arrived at the laboratory with poorworkability (3 in. slump). Water was added to the concrete (32 lb/cy) to achieve thetarget slump (9 in.), increasing the water-cement ratio slightly (from 0.33 to 0.38). Nowater was added to the other concrete (Truck 2) as it had sufficient workability. Truck 1concrete was placed in the bottom flange and skewed end block; Truck 2 concrete wasplaced in the webs, square end block and top flanges.The prestressing force for Beam 2, reported in Tables 4.3 and 4.4, was within 1%of the target value.158
Figure 4.8 Beam 2 cast & release timeline with key eventsTable 4.3 Beam 2 as-measured prestressMethod Prestress (ksi) Deviation from (a)(a) Pressure at Rams 202.6 —(b) Strand Elongation 205.8 + 1.6%(c) Strain in Strands 200.1 - 1.2%159
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CopyrightbyDavid Andrew Dunkman2009
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Bursting and Spalling in Pretension
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Bursting and Spalling in Pretension
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2.4.2.3 Itani & Galbraith, 1986 ...
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4.2.2.4 Beam 1: Lateral-Bar Burstin
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List of TablesTable 2.1 Range of st
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Figure 2.25 Mechanical gage points
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Figure 3.30 Thermocouple placement
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CHAPTER 1Introduction1.1 IMPETUS FO
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At present, current end-region deta
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Figure 2.1 Severe cracking in a pre
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through use of tensioned, high-stre
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As splitting stress is bond-related
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Figure 2.6 Effect of bursting & spa
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magnitude of the end-region transve
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FEA can readily output color maps o
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2.3.1.3 Plastic Analysis of Beam En
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force can increase by 400% (Yettram
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2.4 EXPERIMENTAL STUDIES OF BURSTIN
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The trial specimens included one 40
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mechanical gage (2 in. gage length)
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Bursting stress(normalized by prest
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proprietary post-tensioning anchors
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Though Marshall and Mattock placed
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ectangular beam” (p. 21). At high
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Most beams observed to crack did so
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The behavior of these beams was dom
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2.4.2 Studies of End-Region Transve
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Figure 2.28 I-beams studied by Mars
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transverse forces compared to those
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(a) Actual spalling stress variatio
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stirrups in Gergely, Sozen and Sies
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50% more reinforcement than require
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strength concrete, increasingly hig
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the reinforcement located within th
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Typical crack patterns for the beam
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“Very common”crack locationPred
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Figure 2.38 Typical gage locations
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2.4.2.7 Smith et al., 2008Most rece
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the provided transverse reinforceme
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Itani and Galbraith (1986) reported
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Figure 2.45 Confining reinforcement
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cracks located along lines of prest
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odies relevant to pretensioned conc
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than that in another shape. For thi
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Figure 2.47 Required splitting rein
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No attempt was made in the Tentativ
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No citation is provided in the PCI
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Section Propertiesy b22.4 in.A 1120
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minimum for greater skews. For beam
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treatment (counting the transverse
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Pretensioned/post-tensioned beams h
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Figure 2.57 Harped strands in webs
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transversereinforcementwithin voidp
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2.8 SUMMARYIn this chapter, literat
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3.2.1.1 Linear and Nonlinear Stress
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Empirical expressions can be used t
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where: 0.021 = spalling force,
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3.3 CONCRETE PROPERTIES3.3.1 Concre
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It was reasoned that the dimensiona
Page 124 and 125: Splitting tensile-strength testing
Page 126 and 127: For temperature-match curing, therm
Page 128 and 129: 3.4.1 Reinforcing-Bar Mechanical Te
Page 130 and 131: Grade 60 rebar yielded at 65 ksi an
Page 132 and 133: Equation 3.10where:ε1,2 = gage str
Page 134 and 135: Figure 3.17 Typical strand failure
Page 136 and 137: SouthNorth North120NorthSouthFigure
Page 138 and 139: Beam 1 also included an additional
Page 140 and 141: Figure 3.22 Strand strain-gage inst
Page 142 and 143: Figure 3.25 Interface board used to
Page 144 and 145: eam has a “hot spot” (measureme
Page 146 and 147: 3.6 BEAM FABRICATION3.6.1 Beam Cast
Page 148 and 149: Figure 3.33 Installing the interior
Page 150 and 151: In order to use a pretensioning bed
Page 152 and 153: standardside-formprofilespecialtape
Page 154 and 155: Figure 3.41 Strands installed, tens
Page 156 and 157: Correspondence between the values o
Page 158 and 159: Figures 3.45 to 3.50 show the fabri
Page 160 and 161: Figure 3.49 Casting end block (and
Page 162 and 163: Figure 3.52 Detensioning by gradual
Page 164 and 165: CHAPTER 4Results & Discussion4.1 OV
Page 166 and 167: The strain time history for each ga
Page 168 and 169: 1DNorthSouth1E18 ksi1C1C,E1D1521B1B
Page 170 and 171: Figure 4.4 Beam 1 prestress losses
Page 172 and 173: crack adjacent to this location was
Page 176 and 177: Table 4.4 Beam 2 applied prestressi
Page 178 and 179: Figure 4.10 Beam 2 prestress losses
Page 180 and 181: terms of force distribution seems t
Page 182 and 183: limits were only exceeded at locati
Page 184 and 185: spalling stresses were measured in
Page 186 and 187: transverse reinforcement contained
Page 188 and 189: Based on Figure 4.18, the 4% Pi des
Page 190 and 191: Uniform and linearly-decreasing tra
Page 192 and 193: 4.3.5 Contributing Factors to High
Page 194 and 195: stress ratio multiplied by a typica
Page 196 and 197: Figure 4.25 Relation between total
Page 198 and 199: 4.4.1 Recommended Texas U-Beam Rein
Page 200 and 201: Figure 4.28 Proposed end-region det
Page 202 and 203: At present, AASHTO LRFD (2009) lack
Page 204 and 205: CHAPTER 5Conclusions5.1 SUMMARY OF
Page 206 and 207: tested at transfer and under shear
Page 208 and 209: APPENDIX ADatabase of Transverse-Ba
Page 210 and 211: 194Figure A.1 U-beam with skewed en
Page 212 and 213: 196Figure A.3 Shallow Texas bulb te
Page 214 and 215: 198Figure A.5 Lightweight-concrete
Page 216 and 217: 200Figure A.7 Washington bulb tee (
Page 218 and 219: 202Figure A.9 Nebraska bulb tees an
Page 220 and 221: 204Figure A.11 Nebraska bulb tees a
Page 222 and 223: 206Figure A.13 Shallow I-beams
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where:= lower-bound concrete tensil
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B.3.4 Transmission Length (Clause 6
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Equation B.11where:= bursting force
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50High Web gage4030Max Moment heigh
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C.2 CONCRETE RELEASE STRENGTHA bott
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Table C.1 Specimen Design for Beams
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Table D.1 Beam 1 match-cured cylind
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D.1.2 Beam 28Release-Point Cylinder
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Cylinder Strength (ksi)131197Ambien
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D.2 REINFORCING-BAR MODULUS & STREN
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APPENDIX EEnd-Block Temperature Pro
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E.2 BEAM 2T max = 142°F∆T = 30°
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REFERENCESREFERENCED STANDARDSAmeri
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Fédération Internationale du Bét
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Davis, R.T.; Buckner, C.D. & Ozyild
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Lin, T.Y. & Burns, N.H. (1981), Des
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Stone, W.C. & Breen, J.E. (1984),
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VITADavid Andrew Dunkman was born 2
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Bursting and Spalling in Pretensioned U-Beams - Ferguson ...

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