Bursting and Spalling in Pretensioned U-Beams - Ferguson ...

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The behavior of these beams was dominated by bursting. In the spalling zone,measured strains were typically less than 150 microstrain (8 of 11 beam end regionsbelow this value) and no cracks were observed. Extensive cracking, on the other hand,formed in the bursting zone (Figure 2.26). While their widths were fine, the crackstypically extended 10 to 20 in. long, and grew in length with time. Most cracks started 2to 3 in. from the end face.after 7 daysat releaseFigure 2.26 Typical bursting/splitting crack in hollow-core ribs (Uijl, 1983)Uijl hypothesized that the combination of bursting (spreading) and splitting(bond-related) stresses caused the cracking, as analysis stresses (done by the symmetricalprism method or FEA) did not yield bursting stresses sufficient to cause cracking. In aneffort to see the state of internal cracking, one specimen was saw-cut and examined usinga fluorescent spray and UV lighting. The observed cracking seemed to originate from theprestressing strands, in a manner consistent with splitting, as shown in Figure 2.27. It isunclear whether some of these splitting cracks may have formed as a result of the cuttingprocess (and subsequent strand draw-in at this section).40
Figure 2.27 “Internal cracking” viewed in saw-cut specimen (Uijl, 1983)Uijl had some success correlating the average cover provided per strand with thepresence or absence of cracking, but by and large, the best predictor of cracking was thenumber of strands in a given beam (i.e. applied prestress).2.4.1.8 SummaryIn summary, the reviewed studies of concrete surface strains have tended to focuson spalling behavior. Bursting, though, has been responsible for cracking in a number ofstudies examining prestressed concrete beams (Base, 1958; Zieliński & Rowe, 1960 &1962; Gergely, Sozen & Siess, 1963; Uijl, 1983). Bursting has also been associated withstructural deficiency in post-tensioned beams (Zieliński & Rowe, 1962; Stone & Breen,1984; Sanders, 1990).The correlation between high measured surface strains and cracking is imperfect,likely due to experimental difficulties in observing of very fine cracking and/ormicrocracking. If transverse reinforcement is not provided in a pretensioned concretemember, very long cracks due to spalling (Arthur & Ganguli, 1965) and bursting (Uijl,1983) may form, rendering the beam unusable.41
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CopyrightbyDavid Andrew Dunkman2009
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Bursting and Spalling in Pretension
Page 5 and 6: Bursting and Spalling in Pretension
Page 7 and 8: 2.4.2.3 Itani & Galbraith, 1986 ...
Page 9 and 10: 4.2.2.4 Beam 1: Lateral-Bar Burstin
Page 11 and 12: List of TablesTable 2.1 Range of st
Page 13 and 14: Figure 2.25 Mechanical gage points
Page 15 and 16: Figure 3.30 Thermocouple placement
Page 17: CHAPTER 1Introduction1.1 IMPETUS FO
Page 20: At present, current end-region deta
Page 23 and 24: Figure 2.1 Severe cracking in a pre
Page 25 and 26: through use of tensioned, high-stre
Page 27 and 28: As splitting stress is bond-related
Page 29 and 30: Figure 2.6 Effect of bursting & spa
Page 31 and 32: magnitude of the end-region transve
Page 33 and 34: FEA can readily output color maps o
Page 35 and 36: 2.3.1.3 Plastic Analysis of Beam En
Page 38 and 39: force can increase by 400% (Yettram
Page 40 and 41: 2.4 EXPERIMENTAL STUDIES OF BURSTIN
Page 42 and 43: The trial specimens included one 40
Page 44 and 45: mechanical gage (2 in. gage length)
Page 46 and 47: Bursting stress(normalized by prest
Page 48 and 49: proprietary post-tensioning anchors
Page 50 and 51: Though Marshall and Mattock placed
Page 52 and 53: ectangular beam” (p. 21). At high
Page 54 and 55: Most beams observed to crack did so
Page 58 and 59: 2.4.2 Studies of End-Region Transve
Page 60 and 61: Figure 2.28 I-beams studied by Mars
Page 62 and 63: transverse forces compared to those
Page 64 and 65: (a) Actual spalling stress variatio
Page 66 and 67: stirrups in Gergely, Sozen and Sies
Page 68 and 69: 50% more reinforcement than require
Page 70 and 71: strength concrete, increasingly hig
Page 72 and 73: the reinforcement located within th
Page 74 and 75: Typical crack patterns for the beam
Page 76 and 77: “Very common”crack locationPred
Page 78 and 79: Figure 2.38 Typical gage locations
Page 80 and 81: 2.4.2.7 Smith et al., 2008Most rece
Page 82 and 83: the provided transverse reinforceme
Page 84 and 85: Itani and Galbraith (1986) reported
Page 86 and 87: Figure 2.45 Confining reinforcement
Page 88 and 89: cracks located along lines of prest
Page 90 and 91: odies relevant to pretensioned conc
Page 92 and 93: than that in another shape. For thi
Page 94 and 95: Figure 2.47 Required splitting rein
Page 96 and 97: No attempt was made in the Tentativ
Page 98 and 99: No citation is provided in the PCI
Page 100 and 101: Section Propertiesy b22.4 in.A 1120
Page 102 and 103: minimum for greater skews. For beam
Page 104 and 105: treatment (counting the transverse
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Pretensioned/post-tensioned beams h
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Figure 2.57 Harped strands in webs
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transversereinforcementwithin voidp
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2.8 SUMMARYIn this chapter, literat
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3.2.1.1 Linear and Nonlinear Stress
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Empirical expressions can be used t
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where: 0.021 = spalling force,
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3.3 CONCRETE PROPERTIES3.3.1 Concre
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It was reasoned that the dimensiona
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Splitting tensile-strength testing
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For temperature-match curing, therm
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3.4.1 Reinforcing-Bar Mechanical Te
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Grade 60 rebar yielded at 65 ksi an
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Equation 3.10where:ε1,2 = gage str
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Figure 3.17 Typical strand failure
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SouthNorth North120NorthSouthFigure
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Beam 1 also included an additional
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Figure 3.22 Strand strain-gage inst
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Figure 3.25 Interface board used to
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eam has a “hot spot” (measureme
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3.6 BEAM FABRICATION3.6.1 Beam Cast
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Figure 3.33 Installing the interior
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In order to use a pretensioning bed
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standardside-formprofilespecialtape
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Figure 3.41 Strands installed, tens
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Correspondence between the values o
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Figures 3.45 to 3.50 show the fabri
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Figure 3.49 Casting end block (and
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Figure 3.52 Detensioning by gradual
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CHAPTER 4Results & Discussion4.1 OV
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The strain time history for each ga
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1DNorthSouth1E18 ksi1C1C,E1D1521B1B
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Figure 4.4 Beam 1 prestress losses
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crack adjacent to this location was
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The temperatures in the end blocks
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Table 4.4 Beam 2 applied prestressi
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Figure 4.10 Beam 2 prestress losses
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terms of force distribution seems t
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limits were only exceeded at locati
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spalling stresses were measured in
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transverse reinforcement contained
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Based on Figure 4.18, the 4% Pi des
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Uniform and linearly-decreasing tra
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4.3.5 Contributing Factors to High
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stress ratio multiplied by a typica
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Figure 4.25 Relation between total
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4.4.1 Recommended Texas U-Beam Rein
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Figure 4.28 Proposed end-region det
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At present, AASHTO LRFD (2009) lack
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CHAPTER 5Conclusions5.1 SUMMARY OF
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tested at transfer and under shear
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APPENDIX ADatabase of Transverse-Ba
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194Figure A.1 U-beam with skewed en
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196Figure A.3 Shallow Texas bulb te
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198Figure A.5 Lightweight-concrete
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200Figure A.7 Washington bulb tee (
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202Figure A.9 Nebraska bulb tees an
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204Figure A.11 Nebraska bulb tees a
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206Figure A.13 Shallow I-beams
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where:= lower-bound concrete tensil
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B.3.4 Transmission Length (Clause 6
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Equation B.11where:= bursting force
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50High Web gage4030Max Moment heigh
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C.2 CONCRETE RELEASE STRENGTHA bott
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Table C.1 Specimen Design for Beams
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Table D.1 Beam 1 match-cured cylind
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D.1.2 Beam 28Release-Point Cylinder
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Cylinder Strength (ksi)131197Ambien
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D.2 REINFORCING-BAR MODULUS & STREN
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APPENDIX EEnd-Block Temperature Pro
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E.2 BEAM 2T max = 142°F∆T = 30°
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REFERENCESREFERENCED STANDARDSAmeri
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Fédération Internationale du Bét
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Davis, R.T.; Buckner, C.D. & Ozyild
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Lin, T.Y. & Burns, N.H. (1981), Des
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Stone, W.C. & Breen, J.E. (1984),
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VITADavid Andrew Dunkman was born 2
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