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Spreading & injection equipment programme - joskin
Spreading & injection equipment programme - joskin
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Slurry distribution<br />
-8-<br />
SCALPER © macerator<br />
A good macerator is essential to make sure the injector<br />
works properly because all kinds of slurry (but<br />
mainly cattle slurry) are full of fibres and foreign<br />
bodies. Now, a blocked opening means an uneven<br />
spreading pattern: then, the user has to<br />
stop working and to clean the machine, which<br />
is quite constraining!<br />
The JOSKIN solution is the patented<br />
system of the macerator with cutting and<br />
self-sharpening discs: the JOSKIN<br />
SCALPER © .<br />
The cutting system of the<br />
SCALPER © is merciless: free<br />
rotating circular blades are<br />
mounted on a rotating blade<br />
head driven by a hydraulic<br />
motor. There is a scissors<br />
effect between the circular<br />
blades and the elliptical arched<br />
and off-centre openings<br />
of the blade head, inevitably<br />
cutting all foreign bodies in<br />
the slurry.<br />
When the blades strike against too hard<br />
obstacles, the rotation direction of the<br />
SCALPER © is reversed by the ‘‘Switch-<br />
Matic’’ system (option) until the obstacle<br />
is chopped.<br />
The JOSKIN macerator is placed<br />
by fitting and clipping. A multi-position<br />
manual valve, fixed at the macerator<br />
inlet, offers a step by step adjustment<br />
of the injector feeding. The precise adjustment<br />
is carried out by means of the<br />
pressure relief valve and the chosen<br />
type of contra-rotating blade.<br />
Model -2, -1, 0 et 1 Model 2 Model 3<br />
Flow: 7 to 20 m³/ha<br />
Flow: 12 to 30 m³/ha<br />
Flow: 25 to 50 m³/ha<br />
The hydraulic circuit is isolated thanks to a cap. A drain makes it<br />
possible to check wether the water seal is faulty.<br />
The JOSKIN SCALPER © macerators are also sold separately<br />
in order to equip existing injectors.<br />
Macerator feeding<br />
The macerator is standard fed through a 6’’ rubber hose and a 6’’<br />
adjusting valve.<br />
Vertical SCALPER © macerator<br />
The working principle of<br />
the vertical macerator,<br />
fitting the Penditwist line<br />
spreading booms, is the<br />
same as for the horizontal<br />
macerator: a rotating<br />
blade head, driven by a<br />
hydraulic motor, supports<br />
eight self-sharpening<br />
circular blades turning<br />
freely against a contrarotating<br />
blade. However,<br />
as the macerator is fitted with openings on both sides, it is equipped<br />
with two cutting systems. The slurry under pressure goes into<br />
the central chamber of the macerator via a 6’’ inlet, before being<br />
taken care of by the blades that cut the foreign bodies and evenly<br />
distribute the slurry between the different openings (20, 26, 30 or<br />
36 openings, according to the models). These are horizontal and<br />
have a diameter of 42 mm. A 6’’ cap, acting as a stone trap, gives<br />
access to the inside of the macerator.<br />
The advantages of this vertical macerator are the small overal dimensions<br />
and limited load losses in the injection pipes (less bends<br />
in the pipes). As a result, slurry is more homogeneously distributed<br />
in the line spreading booms.<br />
Reference<br />
Type<br />
Number of<br />
Macerator<br />
outlets Ø mm Motor Type (cc)<br />
B-model macerator with Ø 48 mm outlets downwards and Ø 6’’ inlet above<br />
J60620121+2 12B 12 420 160<br />
J60620141+2 14B 14 420 160<br />
J60620161+2 16B 16 420 315<br />
J60620201+2 20B 20 490 315<br />
J60620240+2 24B 24 565 315<br />
J60620281+2 28B 28 655 315<br />
J60620320+2 32B 32 730 500<br />
J60620360+2 36B 36 811 500<br />
J60620400+2 40B 40 900 500<br />
BC-model macerator with Ø 60 mm outlets downwards and Ø 6’’ inlet above<br />
J60626142+3 14BC 14 565 160<br />
J60626172+3 17BC 17 565 160<br />
J60626206+3 20BC 20 565 315<br />
J60626246+3 24BC 24 565 315<br />
J60626326+3 32BC 32 730 500<br />
J60626366+3 36BC 36 811 500<br />
J60626406+3 40BC 40 900 500<br />
VR-model vertical macerator with Ø 42 mm horizontal outlets and Ø 120 mm lateral<br />
inlet (2 counterblades per macerator)<br />
J60621203(04)-1 20VR L (R) 20 430 395<br />
J60621263(64)-1 26 VR L (R) 26 430 395<br />
J60621301(02)-1 30 VR L (R) 30 430 395<br />
J60621363(64)-1 36 VR L (R) 36 430 500