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ToC GENERAL SERVICE MANUAL MARINE ENGINES E E 1 QUALITY GUIDELINES FOR REPAIR Spart part specification Your STEYR marine engine was designed for marine operation which means operating conditions such as: * Long-time operation at high speed * Operation in salt or brackish water * Operation in very muddy water Only use genuine STEYR MARINE spare parts in order to avoid possible loss of performance. For this reason you should insist on the famous quality of genuine STEYR MARINE spare parts and under no circumstances use spare parts of unknown quality. E 2 Workshop profile Independently of the respective repair steps and the legal regulations the workshops have to meet the following requirements: - Clean, dry, and dustfree environment - Lifting gear (crane) with a lifting capacity of 5 000 N (500 kg) minimum - Cleaning device (wash basin) for soiled components - Commercial tools - Appropriate test and measuring equipment - Receptacles for operating agents. Depending on the repair step to be carried out, the tools indicated in the catalog TOOL KIT are to be provided. Furthermore special care is to be taken in case of purchasing and stock of required operating material, spare parts and wear parts (e.g. seals, filters, anodes,...). For appointed retailers and authorized workshops of STEYR MOTORS GmbH, the following minimum standard is to be met: - basic training (as soon as possible, after conclusion of contract, for trade and workshop) - biannual training (reacurring) - tool kit I (service and maintenance tools) - tool kit II - III (depending on repair to be carried out) - procurement and stock of required genuine spare parts (as per proposed spare parts) - spare part catalogue for all STEYR MARINE ENGINES models - technical literature - PC diagnostics Page GENERAL-36 Z001019/0_8_Octobre 2011
ToC SERVICE MANUAL MARINE ENGINES GENERAL E 3 Nomenclature Term Description Example disassemble remove unscrew deflange dismantle assemble put on, place screw on flange mount disconnect connect pull off press on unscrew tighten disassemble assemble loosen remove Removal of an assembly of a main assembly or of a component of an assembly without other assemblies having been removed before Putting on of an assembly on a main assembly or a component of an assembly without further assemblies being put on for functional performance Separating of connections of lines, pipes and hoses, which are separable Putting together separable connections of lines, pipes and hoses Removal of a component with press fit from another Placement of a component with press fit to another Opening of turnable locks Closing of turnable locks Removal of an assembly from a main assembly or a component from an assembly, if other assemblies have been removed before Putting on an assembly to a main assembly or a component of an assembly, if further assemblies are put on for functional achievement Partial unlocking of fixing elements of a component or of an assembly Taking off a fixing element of a component or an assembly secure Putting on a fixing element of a component or an assembly and tightening disassemble Taking apart assemblies into individual components assemble Putting together components to an assembly adjust Elimination of a deviation by means of provided equipment or Valve clearance, start of feeding readjust Devices or tools operation refill Adding and replenishing of operating agents renew Replacing an auxiliary material by a new one Corrosion protection agent, sealing material, paint gauge Reading in actual positions in programming memory replace Exchanging of a device, a main assembly, an assembly or a component by the same, new or repaired ones measure Steps taken to determine the actual status by evaluating of physical entities check Steps taken to compare the actual status with a determined Valve lift, piston diameter, valve clearance, close fit, V-belt tension clean Removal of foreign and auxiliary material maintain Steps taken to keep the respective determined planned status Z001019/0_8_Octobre 2011 Page GENERAL-37
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