Powertrain | Diesel International 2022-09
EMISSIONS CUMMINS: How to reduce consumption POWER GENERATION ROLLS-ROYCE POWER SYSTEMS: Symposium, where to experience the future EXHIBITIONS VENICE BOAT SHOW: Electric, hydrogen, diesel, LPG INTERVIEWS FPT INDUSTRIAL: Growing fast in the US and China ENGINES MAN ENGINES: Dual fuel hydrogen-engines (and V12X 2200hp) OFF-SHORE: OXE and Cox “run” diesel SCANIA: An orange mermaid at the Genoa Boat Show WÄRTSILÄ: Sustainable Technology Hub VOLVO PENTA: IMO Tier III D13 for work boats BOATS FISH-EYE: Yanmar to power Lyman-Morse Hood 35LM GERRISBOATS: A disruptive hull for electric tenders ALTERNATIVE FUELS CHEVRON: Global Centre for Maritime Decarbonisation THINK PINK UNIVERSITY OF COVENTRY: Lorena Moreira is a brilliant young engineer COLUMNS Editorial; Newsroom; Automotive; Techno
EMISSIONS
CUMMINS: How to reduce consumption
POWER GENERATION
ROLLS-ROYCE POWER SYSTEMS: Symposium, where to experience the future
EXHIBITIONS
VENICE BOAT SHOW: Electric, hydrogen, diesel, LPG
INTERVIEWS
FPT INDUSTRIAL: Growing fast in the US and China
ENGINES
MAN ENGINES: Dual fuel hydrogen-engines (and V12X 2200hp)
OFF-SHORE: OXE and Cox “run” diesel
SCANIA: An orange mermaid at the Genoa Boat Show
WÄRTSILÄ: Sustainable Technology Hub
VOLVO PENTA: IMO Tier III D13 for work boats
BOATS
FISH-EYE: Yanmar to power Lyman-Morse Hood 35LM
GERRISBOATS: A disruptive hull for electric tenders
ALTERNATIVE FUELS
CHEVRON: Global Centre for Maritime Decarbonisation
THINK PINK
UNIVERSITY OF COVENTRY: Lorena Moreira is a brilliant young engineer
COLUMNS
Editorial; Newsroom; Automotive; Techno
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POWERTRAIN<br />
A FUEL<br />
brave choice<br />
MAN likes dual fuel with hydrogen - Report from Venice Boat<br />
Show - Rolls-Royce PG Symposium: Our first impressions -<br />
Yanmar and Lyman-Morse - OXE & Cox - FPT Industrial outlook<br />
VADO E TORNO EDIZIONI<br />
www.vadoetorno.com<br />
www.diesel-international.com<br />
www.dieseloftheyear.com<br />
ISSN 0042<br />
Press Register n. 4596 – April 20th 1994<br />
Poste Italiane Inc. – Mail subscription<br />
D.L. 353/2003 (mod. in L. 27/02/2004 n° 46)<br />
Art. 1, subsection 1, LO/MI<br />
DIESEL SUPPLEMENT<br />
September <strong>2022</strong>
HISTORY<br />
+<br />
S E R V I C E<br />
+<br />
S U P P O R T<br />
+<br />
TECHNOLOGY<br />
+<br />
D I S T R I B U T O R S<br />
POWERTRAIN diesel-international.com<br />
SEPTEMBER <strong>2022</strong><br />
GENERIC<br />
ICE<br />
H2 HYDROGEN<br />
kWe ELECTRIC<br />
GAS<br />
EMISSIONS<br />
10. CUMMINS<br />
How to reduce consumption<br />
POWER GENERATION<br />
12. ROLLS-ROYCE POWER SYSTEMS<br />
Symposium, where to experience the future<br />
EXHIBITIONS<br />
16. VENICE BOAT SHOW<br />
Electric, hydrogen, diesel, LPG<br />
INTERVIEWS<br />
20. FPT INDUSTRIAL<br />
Growing fast in the US and China<br />
CONTENTS<br />
12<br />
FIND DIESEL INTERNATIONAL ON:<br />
ENGINES<br />
22. MAN ENGINES<br />
Dual fuel hydrogen-engines (and V12X 2200hp)<br />
26. OFF-SHORE<br />
OXE and Cox “run” diesel<br />
28 SCANIA<br />
An orange mermaid at the Genoa Boat Show<br />
30. WÄRTSILÄ<br />
Sustainable Technology Hub<br />
32. VOLVO PENTA<br />
IMO Tier III D13 for work boats<br />
BOATS<br />
34. FISH-EYE<br />
Yanmar to power Lyman-Morse Hood 35LM<br />
CONNECTION.<br />
IT’S WHERE THE REAL POWER LIVES.<br />
22<br />
34<br />
38. GERRISBOATS<br />
A disruptive hull for electric tenders<br />
ALTERNATIVE FUELS<br />
40. CHEVRON<br />
Global Centre for Maritime Decarbonisation<br />
THINK PINK<br />
48. UNIVERSITY OF COVENTRY<br />
Lorena Moreira is a brilliant young engineer<br />
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JohnDeere.com/Connection<br />
COLUMNS<br />
4. Editorial 6. Newsroom 8. Automotive 42. Techno<br />
According to IRENA<br />
“Hydrogen will cover 12 percent of global energy<br />
demand and will cut 10 percent of CO 2<br />
emissions<br />
by 2050”<br />
3
EDITORIAL<br />
by Fabio Butturi<br />
HYDROGEN SEEN BY IRENA<br />
Hydrogen, object of desire, for some a mirage,<br />
for others an obsession. In this issue we report<br />
on Rolls-Royce PG applications and MAN<br />
Engines’ dual fuel system for workboats.<br />
Here are some passages from the report by<br />
IRENA, <strong>International</strong> Renewable Energy Agency.<br />
According to IRENA’s World Energy Transitions Outlook<br />
“hydrogen will cover 12 percent of global energy<br />
demand and will be cutting 10 percent of CO 2<br />
emissions<br />
by 2050. Yet, hydrogen can only be a viable climate<br />
solution if the power needed to produce it comes in<br />
addition to the electrification of the energy system,<br />
placing an even greater uptake of renewable power at<br />
the heart of the transition. If costs come down, green<br />
hydrogen below USD 1 per kilogram (kg) would be<br />
available to meet ten times the world’s energy demand<br />
in 2050. The new reports see half of the hydrogen in<br />
2050 being traded through largely existing, repurposed<br />
gas pipelines drastically reducing the costs of transport.<br />
With costs of around USD 0.10/kg per 1,000 kilometres<br />
(km) in 2050, it would be the most cost-effective option<br />
for less than 3000 km distances. By contrast, transportation<br />
through new pipelines would cost twice as much. This is<br />
still less than shipping it in the form of green ammonia<br />
4<br />
over 3,000-5,000 km, the other half of global hydrogen<br />
trade. Ammonia shipping will become the dominant<br />
form of intercontinental hydrogen trade, according to<br />
the analysis. This future pipeline-enabled trade would<br />
be concentrated in two regional markets namely Europe<br />
with the vast majority of 85 percent of the hydrogen<br />
trade and Latin America with 15 percent. Europe’s main<br />
trading partners would be North Africa and the Middle<br />
East while Australia could mainly supply Asia.<br />
New trade markets would lead to different roles for<br />
energy players. Some of the largest potential exporters<br />
of hydrogen by pipeline in 2050 are Chile, North Africa<br />
and Spain, representing almost three-quarters of the<br />
pipeline trade market. Major consumers like China<br />
and USA are able to produce most of their hydrogen<br />
domestically. Africa, Australia and North America,<br />
account for three-quarters of the global exports. On the<br />
importing side, Japan, South Korea and the EU are<br />
expected to satisfy a large share of their hydrogen<br />
demand through imports. As hydrogen becomes an<br />
increasingly internationally traded commodity, the<br />
hydrogen sector will attract growing sums of international<br />
investment. Satisfying the global hydrogen demand<br />
requires an investment of almost USD 4 trillion by 2050.”<br />
INTERNATIONAL AGRICULTURAL<br />
AND GARDENING MACHINERY<br />
EXHIBITION<br />
Contact: 00159 Roma - Italy - Via Venafro, 5 - Tel. (+39) 06.432.981 - eima@federunacoma.it<br />
THE BROADEST CHOICE<br />
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FOR AGRICULTURAL<br />
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The strength of the Bologna<br />
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an exhibition that for years<br />
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COMPONENTS SHOW<br />
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BOLOGNA 9 -13 NOVEMBER <strong>2022</strong><br />
Organized by<br />
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NEWSROOM<br />
#CUMMINS #DUPLOMATIC #DAIKIN<br />
CUMMINS CEO<br />
DAIKIN TO ACQUIRE DUPLOMATIC MOTION SOLUTIONS<br />
JENNIFER<br />
RUMSEY<br />
On June 30 th , <strong>2022</strong> Daikin Industries has<br />
obtained all shares of Duplomatic Motion<br />
Solutions and it has completed its acquisition.<br />
Through this transaction, Daikin will have an<br />
extensive product lineup, robust engineering<br />
capabilities for hydraulic systems and a strong<br />
business foundation in Europe. Together with<br />
Daikin hybrid system technologies, the aim<br />
is to offer to the market high tech solutions<br />
to reduce environmental load. Backed by 70<br />
years of technology innovation and industry<br />
expertise, Duplomatic is known for its advanced<br />
engineering and a world-class operation with its<br />
multiple brands and worldwide manufacturing<br />
facilities. Following the transaction Roberto<br />
Maddalon, in Duplomatic since 1996, will<br />
continue to lead as CEO the business going<br />
forward. He said: “The integration with Daikin<br />
will enable to accelerate the development and<br />
the deployment of new technologies and this<br />
will enhance our product portfolio and offer<br />
of sustainable solutions to our customers.”<br />
Yuya Kimura, newly assigned Vice President<br />
of Duplomatic from Daikin Industries, said:<br />
“We have closely tracked Duplomatic’s<br />
outstanding growth over the past several years.<br />
Daikin fully admires Duplomatic’s committed<br />
and passionate team members, and strongly<br />
believes that this integration should further<br />
accelerate the growth by delivering new values<br />
and experiences to both our existing business<br />
partners and potential customers worldwide.”<br />
“I am grateful to Tom<br />
for his support over<br />
the years. My technical<br />
background, business<br />
experience and focus<br />
on people, purpose, and<br />
impact have prepared<br />
me for this moment.”<br />
Jennifer Rumsey is going to<br />
take the role of President and<br />
CEO of Cummins starting 1 st<br />
August <strong>2022</strong>. Currently she<br />
hold the position of President and<br />
Chief Operating Officer (COO).<br />
She’ll replace Tom Linebarger, who<br />
will continue to serve as Chairman<br />
of the Board and Executive Chairman.<br />
Jennifer Rumsey will be the<br />
seventh CEO and first woman to lead<br />
the company since it was founded<br />
in 1919. Linebarger, as mentioned<br />
above, will continue to serve as<br />
Chairman of the Board of Directors<br />
and in an Executive Chairman role,<br />
working directly with Rumsey on<br />
specific initiatives that position the<br />
6<br />
company for continued success, including<br />
completing the pending acquisition<br />
of Meritor.<br />
Since taking on the role of COO in<br />
March 2021, Jennifer Rumsey has<br />
overseen Cummins’ global operations.<br />
In February <strong>2022</strong>, she was<br />
elected to the Cummins Board of<br />
Directors, and she will maintain her<br />
seat on the board.<br />
The new Cummins’ CEO Jennifer<br />
Rumsey began her Cummins career<br />
working in Research and Technology,<br />
primarily focused on advancing<br />
technology to reduce criteria pollutants<br />
from diesel engines. Since<br />
then, she has held numerous positions<br />
of increasing responsibility<br />
and impact, including bringing new<br />
platforms and technologies to the<br />
market, driving improvements in<br />
product quality, and developing the<br />
capability of global teams, the group<br />
says. She has also been deeply engaged<br />
with some of the company’s<br />
most important original equipment<br />
manufacturer (OEM) partners. The<br />
leadership roles Rumsey has held<br />
include President of Components,<br />
where she oversaw a global portfo-<br />
lio of business units that delivered<br />
profitable growth while ensuring<br />
power solutions met performance<br />
and emissions goals, and Chief<br />
Technical Officer, where she led<br />
strategic investments in key technologies<br />
and applications to transition<br />
to lower carbon emissions products,<br />
laying the foundation years ago for<br />
the company’s New Power Business<br />
and Destination Zero strategy.<br />
Prior to Cummins, Rumsey worked<br />
for a fuel cell technology company.<br />
Jennifer Rumsey is a member of<br />
the Society of Women Engineers,<br />
Society of Automotive Engineers,<br />
the Purdue Engineering Advisory<br />
Council and Women in Trucking Association.<br />
She holds a Bachelor of<br />
Science in Mechanical Engineering<br />
from Purdue University and a Master<br />
of Science in Mechanical Engineering<br />
from Massachusetts Institute<br />
of Technology. Throughout her<br />
career, she has been an advocate for<br />
diversity, equity and inclusion and<br />
women in STEM fields. She lives in<br />
Columbus with her husband and has<br />
two college age daughters who are<br />
both pursuing engineering degrees.<br />
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AUTOMOTIVE<br />
#INTERNALCOMBUSTIONENGINES #DECARBONIZATION #EUROPEANUNION<br />
“FIT FOR 55” BY EU<br />
FIT<br />
0R<br />
UNFIT?<br />
“Fit for 55” refers to the EU’s target of reducing net<br />
greenhouse gas emissions by at least 55% by 2030 .<br />
On the 8 th of June, the plenary<br />
session of the European Parliament<br />
in Strasbourg approved<br />
the “Fit for 55” plan. Besieged<br />
by cross-party alliances involving even<br />
the sovereignists of the ID group where<br />
Marine Le Pen and the German AFD sit,<br />
the “Fit for 55” initiative was rejected on<br />
practically every point: from the carbon<br />
tax to green ETS credits. While the entire<br />
“Fit for 55” was returned to the European<br />
Parliament’s Environment Commission,<br />
a jolt of unanimity amongst the Members<br />
of the European Parliament led to<br />
the approval of a ban, entering into force<br />
in 2035, on the sale of cars and light vehicles<br />
(up to 3.5 tonnes of total mass)<br />
whose engines emit greenhouse gases<br />
(CO 2<br />
). The only ones to be pardoned are<br />
those manufacturers of series of vehicles<br />
that make less than a thousand units/year.<br />
A defeat first and foremost for ACEA,<br />
the Association of European Automobile<br />
Manufacturers, which has survived<br />
months of capillary lobbying to mitigate<br />
the impact of “Fit for 55” on the European<br />
automotive world. It is no coincidence<br />
that, within a short time, Stellantis’ CEO<br />
Carlos Tavares announced the exit of the<br />
Franco-Italian-American group from the<br />
association led in recent times first by<br />
Sergio Marchionne and then by Philippe<br />
Varin, CEO of PSA Peugeot Citroën.<br />
In a very British style, far from Mar-<br />
European Parliament<br />
approved “Fit for 55”<br />
plan. After 2035, no<br />
ICE will be produced<br />
anymore<br />
chionne’s invectives, Tavares clarified:<br />
“The environmental challenges ahead of<br />
us, together with a rapidly changing economic<br />
environment, require an efficient,<br />
global and inclusive all-round approach<br />
involving all those who wish to contribute<br />
to the construction of a sustainable<br />
mobility. Access to clean, safe and affordable<br />
mobility for citizens around the<br />
world is at stake.” The fact that Tavares,<br />
together with another “big” like Akio<br />
Toyoda, has little faith in the feasibility<br />
of an “all-electric” future is nothing new.<br />
And someone, again on a global level,<br />
points out how the harmony between<br />
the first (Toyota) and fifth (Stellantis)<br />
world car manufacturers with regards to<br />
the future of sustainable mobility puts<br />
the Franco-German axis created by the<br />
Renault-Nissan and Volkswagen groups<br />
(number three and two respectively) in a<br />
difficult position, since they count on the<br />
economic incentives promised by the<br />
governments of Paris and Berlin; neutral<br />
on this issue is Hyundai-Kia (number<br />
four), drawing its strength from the experience<br />
accumulated in China. Tavares’<br />
“free hands” choice has a motivation<br />
that highlights his skills as a pragmatic<br />
manager. If the Greens are celebrating<br />
the “Stop in 2035”, the chaos staged<br />
in Strasbourg on the 8 th of June and –<br />
above all – the implosion on “Fit for 55”<br />
of the majority, that has so far supported<br />
the Commission in the European Parliament,<br />
represents a golden opportunity<br />
for Stellantis’ CEO in view of the second<br />
half of the game, the opening of which<br />
is scheduled for the 28th of June, with<br />
the EU Council of Environment (we<br />
are writing a few days before this date,<br />
editor’s note). The hypothesis is that the<br />
meshes of the EU project will widen,<br />
lowering the expected reduction in CO 2<br />
emissions from 100 to 90 percent, an objective<br />
that is not impossible for internal<br />
combustion engines already in the Euro7<br />
version. However, in the EU buildings,<br />
many politicians and officials seem to<br />
ignore two key facts. The first one is that<br />
only 12 percent of CO 2<br />
emissions in the<br />
whole EU comes from cars. No one, in<br />
fact, has contradicted the well-known<br />
study according to which, on an annual<br />
basis, the cruise ships anchored with<br />
their generators running at the harbour<br />
of Barcelona pollute as much as the entire<br />
European car fleet. In terms of global<br />
impact on the planet, then, the 2021<br />
registration figures show that the 16.8<br />
million new vehicles in the European<br />
area represent only 20 percent of the<br />
world figure, which sees Asia in the lead<br />
with 42.6 million vehicles, where China<br />
stands out with its 26.2 million cars.<br />
Eliminating EU emissions, therefore,<br />
risks to be more of an exercise in style<br />
rather than an advantage for the environment.<br />
Without forgetting the problem of<br />
raw materials, as Andrea Boitani, Professor<br />
in Transport Economics at the Catholic<br />
University of Milan, pointed out:<br />
“The Chinese have been quicker, and as<br />
for rare earth elements, especially lithium<br />
(essential for batteries), they have<br />
already signed exclusive and advantageous<br />
agreements with the governments<br />
of their producer countries, mostly in Africa.”<br />
If it is true that “failure is simply<br />
the opportunity to begin again, but this<br />
time more intelligently”, as Henry Ford<br />
loved repeating, perhaps the Strasbourg<br />
disaster could be a new beginning for the<br />
European automotive industry.<br />
8<br />
9
EMISSIONS<br />
#CUMMINS #PERFOMANCESERIES #CONSUMPTION #STAGEV<br />
CUMMINS<br />
SEVEN<br />
GOOD<br />
TIPS<br />
FROM UK TO SOUTH KOREA<br />
Cummins has announced that its Darlington Engine Plant’s 1.5<br />
millionth Mid-Range engine has made it across the globe to South<br />
Korea and been installed into a Hyundai excavator. In January,<br />
Cummins revealed that it had manufactured its 1.5 millionth Mid-<br />
Range engine, a B5.9, at its Darlington factory in the north-east<br />
of England. Since then, the team at Darlington has been tracking<br />
the progress of its now “famous” engine and have estimated that<br />
it travelled over 5,400 miles from Darlington to machine plant<br />
at Ulsan City, South Korea. The 5.9-litre engine has been fitted<br />
into a 22-ton HX220S Hyundai excavator, providing the power for<br />
thousands of hours of heavy workload. This is not the end of the<br />
1.5 millionth engine’s journey as the excavator is destined for a<br />
customer in Guatemala at the end of May. Cummins’ Darlington<br />
factory produced 66,000 engines in 2021, and employs around<br />
1,500 people working in engine assembly, exhaust aftertreatment<br />
manufacture, technical operations, and business support functions.<br />
It manufactures engines spanning a range of 3.8 to 9-litre<br />
displacement (75 to 430 hp), powering a wide range truck, bus,<br />
construction, agriculture, material handling, marine and power<br />
generation applications around the world.<br />
Steve Nendick, Cummins: “Despite what many in the industry<br />
have heard, stop-start systems don’t compromise engine life<br />
as they are tailored specifically to the duty cycles of the machine<br />
and operation, and have optimised components.”<br />
lored specifically to the duty cycles of<br />
the machine and operation, and have<br />
optimised components. The system<br />
also automatically limits the number<br />
of stop-starts per hour, unlike a car.<br />
So, if the machines have timed idle<br />
shut-off or stop-start capability, this<br />
should be switched on. Cummins offers<br />
stop-start on its Performance Series<br />
engines and in real-world trials<br />
we’ve seen it deliver fuel savings of<br />
10% compared to standard engines.<br />
Can the work be done in Eco mode?<br />
Although many operators dismiss Eco<br />
mode (or downright hate it) the mode<br />
will automatically reduce engine<br />
speed and save fuel. Don’t ignore it.<br />
Switch it on. Many newer machines<br />
come with monitoring facilities as<br />
standard. By analysing their data, operators<br />
can find operational efficiention.<br />
Idling wastes fuel, regardless<br />
of how efficient the engine is. Yet despite<br />
this, it’s often a common practice<br />
(we’ve all seen operators eating their<br />
lunch in an idling machine). By simply<br />
killing the engine when it’s not in<br />
use, operators can save fuel, as well<br />
as reduce emissions and prolong the<br />
life of their machine by cutting unnecessary<br />
wear on components. Despite<br />
what many in the industry have<br />
heard, stop-start systems don’t compromise<br />
engine life as they are tai-<br />
Cummins tells us<br />
the seven top tips<br />
for reducing fuel<br />
consumption<br />
Emission nearly rhymes with<br />
consumption. A need, that of<br />
reducing the environmental impact<br />
of the diesel engine, which<br />
goes hand in hand with the dramatic<br />
increase in the cost of oil. Brent<br />
is stable at USD 113, and refuelling<br />
costs at gas stations are now out of<br />
control, stably above EUR 2 per litre<br />
in several European countries (Monday<br />
27 June). The recipe has the usual<br />
ingredients (combustion chamber<br />
pressure, injection, efficiency, ATS<br />
etc.), what changes is the skill of the<br />
cook. In this case it is Steve Nendick,<br />
Marketing Communications Director<br />
for Global Off-Highway at Cummins,<br />
who tells us about the alchemy of Columbus.<br />
“We’re delighted to share our seven<br />
top tips for reducing fuel consump-<br />
cies by understanding how equipment<br />
is being used, such as excessive idling<br />
or aggressive use of the throttle”.<br />
Predictive maintenance is another lever<br />
to keep the engine in top shape.<br />
It not only benefits TCO as an overall<br />
figure, avoiding downtime, but also<br />
the smoothness of clutches and the<br />
prevention of the effects of oil residues<br />
and clogged nozzles, to give two<br />
examples.<br />
“Monitoring also helps to detect potential<br />
service problems in advance<br />
and reduce repair costs and downtime.<br />
Cummins Guidanz supports this<br />
capability on electronically connected<br />
engines, for example. Understanding<br />
and following recommended maintenance<br />
schedules is critical to ensure<br />
that equipment gives optimum performance.<br />
Poorly maintained machines<br />
will use more fuel for the same amount<br />
of work as a well maintained one.<br />
Preventive maintenance also saves<br />
major repairs in the long term, maximising<br />
the productivity and life of the<br />
engine. Continuing with the theme of<br />
things that are often ignored… Follow<br />
the OEM’s recommendations to ensure<br />
that correct fluids (such engine,<br />
hydraulic and axle oil) are used and<br />
kept at the required levels. Additional<br />
checks on the cleanliness of radiators,<br />
radiator screens and air filters, as well<br />
as having the correct tyre air for the<br />
intended job, are also important to deliver<br />
optimal fuel efficiency. Consider<br />
updating your plant and equipment. As<br />
always there is a balance to be struck<br />
between capital and operational expenditure,<br />
but the high cost of fuel may<br />
just tip the scales towards the former<br />
for some operators with older, less efficient<br />
equipment. By purchasing new,<br />
or newer, machines, operators can<br />
reap the benefit of diesel engine technologies<br />
that have been pushed higher<br />
up their evolutionary ladder, getting<br />
increasingly fuel efficient, reliable<br />
and cleaner. For example, Cummins’<br />
latest Performance Series engines use<br />
less fuel than their previous generation,<br />
providing a substantial fuel cost<br />
saving over the life of the engine and<br />
the machine. Finally, it’s worth investing<br />
time, money, and effort in training<br />
staff for the equipment they operate.<br />
Poorly trained staff will be more likely<br />
to mishandle the machine, increasing<br />
fuel consumption. As monitoring<br />
capability develops, the data gathered<br />
will be able to help improve operator<br />
training”.<br />
10<br />
11
POWER GENERATION<br />
#ROLLSROYCEPOWERSYSTEMS #FRIEDRICHSHAFEN #ELECTROLYZERS<br />
ROLLS-ROYCE PG SYMPOSIUM<br />
JOURNEY<br />
TO NET<br />
ZERO<br />
BERGHOF SOLAR PARK IN TENGEN<br />
The new Berghof solar park in Tengen, southern<br />
Germany, opened on Friday 3 June <strong>2022</strong>. The plant has<br />
an output of 3.7 megawatts and will generate around<br />
four million kilowatt hours of CO 2<br />
-free electricity per<br />
year for Rolls-Royce Power Systems, saving 1,300<br />
tons of CO 2<br />
a year compared with electricity available<br />
through the German grid network. The new solar park<br />
takes Rolls-Royce another step closer to its goal of<br />
achieving net zero greenhouse gas emissions from its<br />
operations and facilities as Power Systems has signed<br />
a power purchase agreement with the operators for<br />
an initial period of ten years. “With our Net Zero at<br />
Power Systems program, we are pursuing strict climate<br />
protection targets,” explained Otto Preiss, Rolls-Royce<br />
Power Systems Chief Technology Officer and COO.<br />
“With ambitious interim targets for 2030, we aim to<br />
be completely climate neutral by 2050 across all global<br />
sites and areas from production to supply chains to our<br />
product portfolio, i.e. in all three recognized categories<br />
Scope 1, 2 and 3.”<br />
The word “symposium” comes<br />
from the ancient Greek (fifth<br />
century BC) and means “conference”.<br />
The first three letters<br />
translate as “with”. So, what did<br />
the PG Symposium at Rolls-Royce<br />
Power Systems get us “with”? At the<br />
Friedrichshafen Trade Fairs we understood<br />
some mtu key points. We<br />
summarize here: “Our intention is<br />
not to sell components, but become<br />
a solution provider for power systems”.<br />
And, “actually are not the<br />
companies who decide what the future<br />
looks, we’re offering options. We<br />
have to handle all the technologies.<br />
Everything is possible...” Finally,<br />
“we’re not stopping any investment<br />
on diesel technology, because we are<br />
also convinced that this technology<br />
is part of the future. According to<br />
our forecast for 2030, the 2/3 of our<br />
revenues will be generated by our<br />
power systems based on diesel engine<br />
technology: 1/3 will still based<br />
on fossil fuels, 1/3 on sustainable fuels<br />
and 1/3 with new technologies.”<br />
Rolls-Royce Power Systems is ready<br />
Rolls-Royce Power<br />
Systems’ PG<br />
Symposium <strong>2022</strong> was<br />
held in Friedrichshafen<br />
under the banner of<br />
technological flexibility<br />
and being agnostic to<br />
differentiate the ways<br />
towards Net Zero<br />
to meet market demands, which will<br />
be driven by policy makers and technology<br />
upgrades still in the incubation<br />
phase. This is demonstrated by<br />
the recent acquisition of the 54%<br />
majority stake in electrolysis stack<br />
specialist Hoeller Electrolyzer. Otto<br />
Preiss, COO and Chief Technology<br />
Officer, said: “By developing our<br />
own mtu electrolyzers and by taking<br />
a majority stake in Hoeller Electrolyzers,<br />
we are methodically growing<br />
our hydrogen portfolio and securing<br />
access to this fascinating technology,<br />
which is not a pipe dream but has<br />
great market potential.” In hydrogen<br />
electrolysis, water is subjected to DC<br />
electrical current, producing hydrogen<br />
at the negative pole and oxygen<br />
at the positive pole. In this way, it is<br />
possible to produce carbon neutral<br />
hydrogen by using electricity from<br />
renewable sources such as solar or<br />
wind. The electrochemical reaction<br />
takes place in a cell between plateshaped<br />
electrodes separated by membranes.<br />
Hundreds of cells located one<br />
above the other and pressed together<br />
form a “stack”, the heart of an electrolyzer.<br />
Development work on the<br />
first mtu electrolyzer using a stack<br />
from Hoeller Electrolyzer is already<br />
underway. In 2023, it will go into<br />
operation at the Validation Center in<br />
Friedrichshafen to demonstrate how<br />
an electrolyzer fits into the overall<br />
architecture of a microgrid. An initial<br />
customer project is already planned<br />
for 2024.<br />
We talked about mtu fuel cell systems<br />
with Mario Scala, Validation<br />
Engineer mtu fuel cell. “Our goal,”<br />
Scala said, “is the integration of<br />
modules into the container, to supply<br />
energy to the data centres from the<br />
integration of individual modules.<br />
What we are displaying here at the<br />
microgrid centre are four modules<br />
supplied by Cellcentric capable of<br />
delivering 65 kilowatts each. Our<br />
intention is to add more, more powerful<br />
modules to deliver even 1 MW<br />
prime power containers. The module<br />
was developed for the automotive<br />
industry and is used here for testing<br />
purposes. On the test bench we have<br />
a development that comes from industry,<br />
and produces 110 kW each.<br />
By 2023, the development will take<br />
them to 150 kW. Our demonstration<br />
project involves the delivery of three<br />
containers to the port of Duisburg, a<br />
collaboration that includes a testing<br />
phase at the customer and delivery of<br />
the first ones by the summer of 2023,<br />
to be followed by a joint development<br />
stage.” And now we report on<br />
some exchanges we had with Tobias<br />
Ostermaier, President of Stationary<br />
Power Solutions. “Take a look at<br />
our product lineup from three years<br />
ago,” he started “when gas and diesel<br />
engines dominated. Today, we<br />
have electrolyzers, a larger portfolio<br />
of energy solutions, dynamic gas<br />
solutions, and an investment in automation.<br />
In short, we have everything<br />
we need to establish ourselves as a<br />
solution provider.” Because this is<br />
the goal, which we have anticipated:<br />
to become a supplier of complete,<br />
integrated systems, capable of supporting<br />
technological development<br />
in an “agnostic”way, as Ostermaier<br />
12<br />
13
POWER GENERATION<br />
#ROLLSROYCEPOWERSYSTEMS #FUELCELL #HYDROGEN #DATACENTERS<br />
DATA CENTERS TOWARDS NET ZERO<br />
According to the results of a study by the Borderstep Institute,<br />
the energy consumption of data centers in the EU alone was 76.8<br />
TWh in 2018. The estimates show a 28% increase to 98.52 TWh<br />
by 2030. On the way to climate neutrality, this electricity must<br />
also be generated green. What role do diesel generators play<br />
in this? And the fuel cell? Energy expert Tobias Bertler (Senior<br />
Manager Direct Sales & Business Development APAC) and Ryan<br />
Murphy (Sales Lead for Data Center Solutions in North America),<br />
from Rolls-Royce Power Systems provide an outlook.<br />
How concerned about sustainability are data center operators<br />
when it comes to back up power?<br />
Tobias Bertler: Data center operators are very interested in<br />
sustainable backup power solutions. This is partly because the<br />
entire data center market is dominated by the large technology<br />
companies, which are very much in the public eye and feel a<br />
social responsibility to reduce their carbon footprint. This has<br />
also moved data center emergency power systems into the<br />
fore. Although they have only a few operating hours, gigantic<br />
capacities with a very high available power are being built for<br />
these mission-critical data centers.<br />
himself points out. For example in<br />
a microgrid? We asked Jan Henker<br />
for more details, Senior Expert Automations<br />
& Controls Sustainable<br />
Solutions. “When it comes to the<br />
optimization of the overall system,<br />
we do have a magnetic optimization<br />
algorithm and that is basically using<br />
different forecast approaches, exactly<br />
for the GPS coordinates, for instance<br />
how much sun and how much<br />
wind will that be in. We’re going to<br />
mathematical optimization, carefully,<br />
continuously, to understand what<br />
is the best energy mix etc.”<br />
What’s happening in 2030 or in<br />
2035?<br />
Ostermaier: For that, there are two<br />
lenses. Right now, no one can truly<br />
know it. We’re thinking about the<br />
technology of today. Just think of<br />
is now investing in a smart grid, this<br />
is still significant.<br />
Why “killing” diesel engines for<br />
stand-by gensets in hospitals and<br />
data centres?<br />
We’re not killing diesel engines, and<br />
European Union overnight thought<br />
about that. Actually, what they did<br />
most recently was to acknowledge<br />
that sustainable fuels must play a<br />
crucial part in the energy transition.<br />
This sends a very critical message to<br />
the entire sector. This is a big decision<br />
because there will be an infrastructure<br />
built around sustainable<br />
fuels, and it’s a big possibility to use<br />
current technology with sustainable<br />
fuels. ICE and sustainable fuels will<br />
be a part of the solution, as well as<br />
the efforts of our industry.<br />
Hydrogen internal combustion enhow<br />
much CO 2<br />
would be saved if all<br />
of our current engines were converted<br />
to HVO. We’re talking about more<br />
than 100,000 engines in the field.<br />
What applications for hydrogen in<br />
power generation?<br />
Hydrogen will play a major role.<br />
The availability of hydrogen and the<br />
extent to which it will be accessible<br />
are the main issues. Infrastructure<br />
and accessibility... There isn’t much<br />
hydrogen accessible right now, but<br />
there might be in the next few years.<br />
Our side also offers the possibility<br />
of utilizing current gas systems.<br />
Our systems are presently capable of<br />
burning 10% hydrogen, and we will<br />
soon have the option to use 25% hydrogen.<br />
As a third alternative, we can<br />
retrofit current gas systems to run<br />
100% hydrogen. And even if a client<br />
gines vs fuel cells? Who’s the winner?<br />
In the century of fossil fuels, diesel<br />
dominated every application. I firmly<br />
believe that there won’t be another<br />
dominant technology in the future.<br />
ICEs will make more sense in some<br />
situations, whereas fuel cells will<br />
make sense in other situations. Our<br />
energy portfolio needs to be diversified<br />
in a variety of ways. We need to<br />
manage every technology.<br />
What if Rolls-Royce became the single<br />
supplier of the smart grid, including<br />
solar panels? “We already have<br />
a microgrid in place at our facility<br />
in Friedrichshafen (see box on page<br />
13) and we will install another smart<br />
grid at each of our facilities throughout<br />
the world, including our manufacturing<br />
in Aiken, in the US.”<br />
Is there still a big demand for diesel gensets from data center<br />
operators?<br />
Tobias Bertler: Definitely. Today every mission-critical data center<br />
has backup power systems built into it that typically run on diesel<br />
fuel. Rolls-Royce Power Systems delivered over the course of<br />
the years approximately a total capacity of 5 GWe emergency<br />
power units into the global data center business. This was also<br />
demonstrated in our diesel emergency power systems business.<br />
We have also further expanded our range of power supply<br />
systems for mission-critical applications with the acquisition of<br />
Kinolt as a leading company for dynamic UPS systems. <strong>Diesel</strong><br />
gensets currently offer the highest safety and most coherent<br />
technical characteristics for mission-critical energy systems.<br />
What can you say about the North American data center market?<br />
Ryan Murphy: The North American data center market continues<br />
to grow exponentially, over 35% CAGR, and is expected to exceed<br />
$90 billion USD by 2027. This growth is led by the dominance of<br />
hyperscale data center customers through both their own construction<br />
and record lease deals with colocation providers. There<br />
has been a lot of consolidation in the market as the players seem<br />
to get larger and more sophisticated. These customers are not<br />
only demanding higher quality and reliability in their products, but<br />
also greener solutions moving forward such as HVO fuel, exhaust<br />
aftertreatment, battery energy storage, and hydrogen.<br />
14<br />
15
MARINE<br />
#FPTINDUSTRIAL #BIMOTOR #VENICEBOATSHOW #LABIENNALE<br />
VENICE BOAT SHOW<br />
NEED<br />
OF<br />
THE FPT Industrial F1 engine is an integral feature<br />
of the installation at the Italian Pavilion of the Venice<br />
Biennale of Contemporary Art. The entire pavilion<br />
is given over to an artwork by artist Gian Maria<br />
Tosatti with an environmental installation, curated<br />
by Eugenio Viola, called “History of Night and<br />
Destiny of Comets”, which explores the relationship<br />
between man and nature and encourages reflection<br />
on the current state of humanity and its future<br />
prospects, explicitly referring to the United Nations<br />
2030 Agenda for Sustainable Development.<br />
Below, Carlo Moroni, Head of FPT Industrial<br />
Brand Communication, and Gian Maria Tosatti<br />
in front of the engine in the Italian Pavilion at the<br />
59 th <strong>International</strong> Art Exhibition.<br />
SILENCE<br />
Bimotor has recently acquired<br />
FPT Industrial’s dealership for<br />
Australia as well, through its<br />
subsidiary Bepower Solutions.<br />
The operational headquarters will be<br />
in Melbourne. FPT is in fact moving<br />
from a Eurocentric position to a more<br />
global vision of the marine market, although<br />
Europe still remains central. At<br />
Bimotor’s stand, Carmine Bagnoli told<br />
us about the displayed engines: “Our<br />
engines power more than a hundred<br />
steamboats in the Laguna. The Cursor<br />
9 is one of the most present on these<br />
applications. We have adopted a novel<br />
supercharger for this power size,<br />
which allows high torque values to be<br />
achieved at very low revs. It is of the<br />
conventional fixed-geometry type, but<br />
has so far been used on smaller engines.<br />
Let’s now move on to the 4-litre<br />
common rail, 125 kW at 2,800 rpm,<br />
which is interesting for commercial<br />
applications due to its compact packaging<br />
and its power and torque density.<br />
It is ideal for waste collection services.<br />
Finally, the N67, a very versatile<br />
Stage V homologated unit, without after-treatment,<br />
which meets the needs of<br />
northern European users (Benelux and<br />
Scandinavian countries). In a way, I<br />
The amazing scenario<br />
of the ancient Arsenal<br />
hosted the Venice Boat<br />
Show. We talked with<br />
FPT Industrial and<br />
Bimotor, Geminiani, AS<br />
Labruna and Autogas<br />
would call this a hybrid configuration,<br />
since it can also be used as a generator<br />
for a variable-speed electric machine,<br />
thus functioning as a range extender.”<br />
Fabrizio Polito talks about their customer<br />
service. “The services revolve<br />
around three fundamental pillars: reliability,<br />
both with original FPT spare<br />
parts and technical support; ‘protection’,<br />
with customised contractual<br />
coverage; and digital evolution. As<br />
for the uptime, our commitment starts<br />
with MyFPTApp, which establishes an<br />
initial connection with the end customer.<br />
The natural evolution of this<br />
tool is its integration with a dongle,<br />
via Bluetooth, which can be mounted<br />
on the engine’s diagnostic port and allows<br />
for additional functionalities, for<br />
example real-time performance data<br />
and display of errors in the ECU. The<br />
extended warranty packages can be<br />
combined for up to five years of engine<br />
life and can be configured according to<br />
the number of hours, years of use and<br />
perimeter of coverage.”<br />
Also displayed at Geminiani’s stand<br />
was the Kangaroo, the Giugiaro’s electric<br />
hyper-SUV. Andrea Tirone, Geminiani’s<br />
Sales Manager, explained:<br />
“Customers who get in contact with us<br />
at the exhibition often come to see us<br />
at our headquarters; seven out of ten<br />
requests concern the electric alternative.<br />
The power pack has also become<br />
electric, with Giugiaro’s contribution.<br />
We can supply everything, even the<br />
connectors, the “famous” plug&play<br />
system. A nice advantage for the ship<br />
owner: the power pack has a definite<br />
cost and does not need anything else.”<br />
Massimo Geminiani then intervenes:<br />
“We have drawn up an agreement with<br />
Giugiaro for the electric car range,<br />
from 25 to 400 kilowatts, which integrates<br />
a crucial element such as the<br />
power pack, and we have signed a contract<br />
to equip six taxis in Qatar, used<br />
by real estate agencies to show flats<br />
overlooking the Gulf.”<br />
How is the collaboration with Caterpillar<br />
proceeding?<br />
“Caterpillar is one of the few that has<br />
managed to keep its word, even in<br />
this troubled period of absolute supply<br />
shortage, by sending us what we<br />
requested on time. Caterpillar is our<br />
supplier in the range between 19 and<br />
200 kilowatts, i.e. from C.1 to C.7.<br />
Also, with their contribution we are<br />
able to implement the philosophy that<br />
inspires us in the electrification field,<br />
with a variable-speed generator that<br />
charges the battery thus providing current<br />
to the system.”<br />
With the electrification process comes<br />
a tendency to outsource expertise to<br />
specialists.<br />
“An approach that is justified by the<br />
need to have the right skills and profiles<br />
to create software, exclusively<br />
dedicated to that particular type<br />
of project. We are willing to set up a<br />
customizable power pack, a challenge<br />
that is only possible if you have the inhouse<br />
staff to design the software. The<br />
system has to enable the management<br />
of throttle, accelerator, loads, sensors<br />
and the machine itself. In this context<br />
there is more and more room for system<br />
engineers. Companies like ours<br />
know the OEMs and their needs, power<br />
absorption, load, operating modes<br />
and potential of the electrics.”<br />
16<br />
17
MARINE<br />
#GEMINIANI #ASLABRUNA #AUTOGAS<br />
Massimo Labruna is also a regular<br />
exhibitor of the Venice Arsenal, and<br />
we talked about hydrogen with him:<br />
closest to the AS Labruna’s stand was<br />
a demo. “We have come up with a concept,<br />
in every sense of the word, that<br />
is scalable to larger vessels, where the<br />
criticality comes from the power of<br />
the fuel cells, with a bar raised to 300<br />
kilowatts, which is still a respectable<br />
power. This is how we plan to solve the<br />
long-standing problem of the autonomy<br />
of full-electric boats. The vessel<br />
is equipped with two electric motors,<br />
a buffer battery pack and hydrogen<br />
fuel cells that recharge the batteries.<br />
Summarising and detailing the architecture,<br />
there are two outboard motors<br />
of 6 kilowatts each, while the battery<br />
pack delivers just 5 kilowatts. So, with<br />
an installed power of 12 kilowatts, the<br />
tute for generators in serial hybrids. In<br />
our hydrogen journey, we had started<br />
with methanol fuel cells, obtained by<br />
CO 2<br />
abatement. That project is still<br />
up and running, albeit on very small<br />
sizes. Here in Venice, we are showing<br />
another approach, since in this case<br />
we started off with a completely electric<br />
boat. Today we can boast an absolutely<br />
complete electric range, with<br />
electric outboards and inboards, electric<br />
pods, hybrid kits on both high and<br />
low-powered diesels, serial and parallel<br />
hybrids, fuel cells, hydrogen and<br />
methanol. The general principle that<br />
inspires us is the maximum reduction<br />
of the battery pack, also because if you<br />
don’t have a power source on board<br />
you have to recharge it at the dock.<br />
This problem is solved if there is a renewable<br />
source on board; without divcapacity<br />
of the battery pack is 5 kilowatt-hours.<br />
The two-kilowatt fuel cells<br />
can run for about 10 hours, thanks<br />
to the on-board hydrogen cylinders,<br />
which on the anchor model contain<br />
30 litres. Essentially, I have stored 20<br />
kilowatt-hours of energy, in addition to<br />
5 kWh obtained from buffer batteries,<br />
which gives us a significant autonomy,<br />
bypassing the most difficult limitation<br />
of all-electric power supplies. In order<br />
to increase the autonomy, it would be<br />
necessary to increase the battery packs,<br />
thus increasing weight and costs, since<br />
the boat runs at reduced speed and<br />
does consume more to achieve the<br />
same performance. There is a threshold<br />
limit that cannot be exceeded.<br />
In this system, the fuel cells function<br />
as range extenders, thus enabling a<br />
greater autonomy, acting as a substi-<br />
ing into waters, this is an issue concerning<br />
any application, even cars.<br />
In order to store energy, the battery<br />
needs a long recharge time, unlike the<br />
hydrogen cylinder or methanol tank”.<br />
Also at the AS Lavruna stand was<br />
CMD’s BlueHybrid system, equipped<br />
with a hybrid control unit, which controls<br />
both the endothermic engine and<br />
the electric motor and communicates<br />
with the GPS signal, so that it automatically<br />
converts the navigation to<br />
the electric mode.<br />
In 2021 Autogas, acquired by Ecomotive<br />
Solutions, broke the threshold of<br />
3,000 bifuel petrol/LPG conversions<br />
on vessels. At the time, they told us of<br />
a detail that is also suitable for lagoons<br />
and bays at these latitudes (Venice,<br />
Scardovari, Marano, Grado), namely<br />
the “particular and specific use in<br />
large fishing farms, where, for moving<br />
between breeding basins, the use<br />
of vessels with LPG-powered engines<br />
contributes to maintaining clean waters<br />
for a more valuable and higher<br />
quality catch.” So, the gazebo of Autogas,<br />
owned by Ecomotive Solutions,<br />
could not be missing. They confirm<br />
us that they are there to incentivise the<br />
retrofitting system of outboard/inboard<br />
petrol-powered vessels that have been<br />
fully converted to LPG. The kits, which<br />
are definitely inexpensive, comply with<br />
the regulations drawn up by the Ministry<br />
of Transports, and are available<br />
both with fixed on-board cylinders and<br />
with transportable cylinders, which are<br />
specially constructed following the automotive<br />
logic, to facilitate refuelling.<br />
Generally, a transportable cylinder cannot<br />
be refuelled at the station because it<br />
has no level and “overflow” indicator,<br />
i.e. it does not stop at 80 percent of its<br />
capacity. This one, on the contrary, has<br />
the same automatic system as a car so,<br />
once it gets to 80 percent, it stops refuelling.<br />
Plus, there is a quick coupling,<br />
clearly designed for boats compatible<br />
with this storage, which is 30 litres.<br />
They tell us of “a 75-litre version that<br />
allows for 8/9 hours of autonomy with<br />
a 60-horsepower outboard engine. The<br />
Venetians are showing interest in this<br />
system. In terms of costs, such conversion<br />
would be around 2,500 euros. We<br />
just did a quick calculation with the<br />
owner of a boat with inboard engine<br />
equipped with two 200-horsepower engines.<br />
By putting 200 litres of LPG on<br />
board, it would cost him around 5,000<br />
euros. And on a boat that consumes 60<br />
litres/hour of petrol...”<br />
18<br />
19
INTERVIEW<br />
#FPTINDUSTRIAL #RECREATIONAL #COMMERCIAL #USA #CHINA<br />
FPT INDUSTRIAL<br />
USA<br />
AND<br />
CHINA<br />
EMBRACING A RED HORIZON...<br />
FPT Industrial’s Red Horizon, a marine integrated electronic<br />
control and monitoring system, was named Gold Winner<br />
of the 2021 edition of the New York Product Design Awards.<br />
Red Horizon was awarded in the Watercraft Category for<br />
successfully consolidating technology, performance, power<br />
and design in a beautiful zero-emission powerboat concept.<br />
Launched in 2019 at the Cannes Yachting Festival, Red<br />
Horizon is FPT Industrial’s integration of the most advanced<br />
marine technologies in engine, monitoring and control<br />
systems. Developed in partnership with two leading global<br />
companies – ZF, a technology supplier of next-generation<br />
mobility systems, and Navico (Simrad), a manufacturer<br />
of marine electronics – Red Horizon guarantees full<br />
navigation control and safety, optimal driving comfort,<br />
and easy handling and harboring. The winning entry was<br />
presented together with the Marine Configuration of the<br />
Cursor X, FPT Industrial’s 4.0 Modular Engine Concept for<br />
a sustainable future. The Red Horizon project is presented<br />
within a unique environment, whose design is inspired by<br />
the automotive world, luxury cars and villas, and vintage<br />
Italian boats, resulting in a comfortable bridge with a touch<br />
of minimalism, where customers can feel at home.<br />
FPT Industrial to conquer the seven<br />
seas. This could be the title<br />
of the interview with Gugliemo<br />
Tummarello, Marine Market<br />
Segment Director. “The development<br />
strategy for marine technology has a<br />
watchword, globalisation, in a dual<br />
meaning: both in terms of product<br />
and in terms of purely geographical<br />
expression,” is the circumstantial confirmation<br />
that comes from Tummarello’s<br />
first statements. “FPT Industrial<br />
initially focused on the European<br />
area, by far the most dynamic, the one<br />
with the highest volumes. Having over<br />
time acquired a significant market<br />
share in the Old Continent, we have<br />
been forced to look at other scenarios,<br />
which for us are still emerging. A renewed<br />
focus on product development,<br />
to adapt the products currently sold in<br />
Europe to overseas markets, was the<br />
necessary step for moving forward.<br />
We have increased the availability of<br />
EPA compliant ratings, with the necessary<br />
adaptations at the data set level<br />
of our engines, to be compliant with<br />
both pleasure and commercial, which<br />
have different regulations. Having<br />
a much more extensive line-up now,<br />
compared to five years ago, we have<br />
built a tailor-made approach for the<br />
FPT Industrial’s marine<br />
applications are<br />
spreading on a global<br />
scale, as witnessed<br />
by the trend in China<br />
and the United States<br />
dealer. This partnership has been in<br />
place for quite some time and has<br />
been waiting for a set of products in<br />
line with the needs of US shipyards<br />
and final users. With a very competitive<br />
portfolio, in a market where innovation<br />
is not only welcome but also<br />
rewarded, if users are supported by<br />
an efficient after sales service. Once<br />
these conditions are met, the Americans<br />
go in search of performance,<br />
sometimes understood as peak power,<br />
sometimes as TCO. In both cases<br />
we stand up to any challenge, whether<br />
it is the power curve for pleasure<br />
boats or low fuel consumption and<br />
torque rise for commercial ones. In<br />
recent years, the American market<br />
has played a key role in growth. As<br />
is often the case, confronted with a<br />
new market, new demands and the<br />
challenges of a different audience,<br />
we have gathered and capitalised on<br />
the feedback from our stakeholders,<br />
which has allowed us to improve the<br />
product globally (American dealers<br />
are MSHS, Stauffer <strong>Diesel</strong> and Madsen<br />
Power, editor’s note).”<br />
It is not only the US that is driving<br />
Fpt’s boom in the marine industry.<br />
Exactly, we have also followed a similar<br />
path in China. Until three years<br />
ago we had no products to position<br />
within the applications that required<br />
CCS emission certification and China<br />
GB15<strong>09</strong>7, which allows navigation<br />
in restricted areas on rivers.<br />
Having corrected the segment of the<br />
range that was most attractive to Chinese<br />
audience, we were able to sell<br />
spot on some projects and become<br />
more noticeable overall in that context.<br />
So when we bade for a tender<br />
that seemed very important to us, we<br />
won it with the N67 570 engine, after<br />
having supplied the engine for a prototype<br />
boat that was the best among<br />
those that participated in that tender.<br />
Eminent, our only Chinese dealer, has<br />
been working with us for decades and<br />
also covers other applications. Specifically,<br />
our 6.7-litre will power some<br />
Ribs, 7.5-metre inflatable boat. The<br />
Chinese market is very particular, as<br />
are its users, because of what we call<br />
the “competitive scenario”, due to a<br />
huge barrier to entry for local manufacturers.<br />
We only go for certain profiles,<br />
where the technological content<br />
is appreciated and the mission is important.<br />
Keel cooling applications are<br />
still at an emerging stage and can be<br />
appreciated in China’s large rivers,<br />
which can show very muddy bottoms.<br />
NEF and Cursor?<br />
The NEF range is the one that typically<br />
drives sales, on average over<br />
70 percent. In the last period, the C9<br />
range, suitably revised and corrected,<br />
is achieving excellent results and together<br />
with the N67 is the best-selling<br />
range in the US, where if you added<br />
up the Cursor and NEF it would result<br />
in a fifty-fifty split, we are growing<br />
significantly compared to the very<br />
good 2021, equally on recreational<br />
and commercial. The only difficulty<br />
that could be on the horizon is the<br />
shortage of boat-side components,<br />
both electronics and precision mechanics,<br />
which could slow down the<br />
industry during 2023.<br />
20<br />
21
H2 - FOCUS<br />
#MANENGINES #DUALFUEL #WORKBOAT #V12X<br />
MAN ENGINES<br />
DUAL<br />
FUEL WITH<br />
MAN Engines V12X: 2200HP<br />
Following on from its most powerful 12-cylinder engine yet,<br />
with 2000 HP, the MAN V12X boasts 30-litre displacement and<br />
2200 HP (1618 kW) at 2300 rpm. In this range, Caterpillar had<br />
accelerated, catching up with mtu (Rolls-Royce Power Systems)<br />
and MAN Engines itself. The ring is always that of Cannes, and now<br />
it’s time again for the Lion’s roar. “The MAN V12X marks the start<br />
of the neXt generation of yacht engines. We are acknowledging<br />
this milestone in engine technology with the new name V12X and<br />
giving the distinctive engine cover an X design. The redesign of the<br />
MAN V12X is accompanied by extra displacement for shipyards.<br />
As always, we have retained the excellent power-to-weight ratio<br />
that MAN engines are known for,” explains Werner Kübler, Head of<br />
Engineering MAN Engines.<br />
HYDROGEN<br />
Werner Kübler, Head of Development at MAN Engines, “What’s special about<br />
our technology is that we use a conventional diesel engine, which doesn’t need<br />
to be optimised for hydrogen.”<br />
Hydrogen follows paths that<br />
are sometimes mysterious,<br />
sometimes linked to the echo<br />
of marketing. MAN Engines<br />
has decided to follow a concerted<br />
path, that of applying dual fuel to a<br />
work boat. “What’s special about our<br />
technology is that we use a conventional<br />
diesel engine, which doesn’t<br />
need to be optimised for hydrogen,”<br />
says Werner Kübler, Head of Development<br />
at MAN Engines. A V12 marine<br />
engine is thus used in which hydrogen<br />
is introduced into the charge<br />
air via an adapter and is added to the<br />
combustion cycle. The combustion<br />
process is thereby started according<br />
to the diesel principle, which requires<br />
the injection of approximately 5% of<br />
diesel fuel. The diesel fuel common<br />
rail injection parameters have been<br />
optimised here for dual fuel operation.<br />
“MAN Engines has long-standing<br />
experience in the development of fuel-saving<br />
and reliable diesel engines,<br />
including for work boats. Building on<br />
this experience, we were also able to<br />
achieve the best consumption values<br />
in dual fuel operation, and ensure<br />
the same operating behaviour as<br />
MAN Engines<br />
conceived a retrofit<br />
of V12 marine diesel<br />
engine, 749 kW output.<br />
It’s the first dual fuel<br />
hydrogen engine in<br />
use on a work boat<br />
displayed by diesel operation at full<br />
load. At the same time, we also reduce<br />
CO 2<br />
tailpipe emissions through<br />
the use of hydrogen by an average<br />
of approx. 50%, and even up to 80%<br />
as a peak value,” adds Kübler. This<br />
is recent news, dated 10 May <strong>2022</strong>,<br />
and stems from MAN Engines’ collaboration<br />
with Windcat Workboats.<br />
These comprise two twelve-cylinder<br />
diesel engines of type MAN D2862<br />
LE448, each with an output of 749<br />
kW (1019 hp) at 2100 rpm. The engines<br />
are IMO Tier III-certified and<br />
equipped with a Selective Catalytic<br />
Reduction exhaust gas aftertreatment<br />
system. Both V12 engines have been<br />
prepared for dual fuel operation by<br />
MAN Engines, and supplemented<br />
with a hydrogen injection system by<br />
development partner CMB.Tech. The<br />
low-emission engine is used on the<br />
world’s first hydrogen-powered crew<br />
transfer vessel (CTV), the “Hydrocat<br />
48” from Windcat Workboats. “By<br />
starting with dual fuel combustion<br />
engines, we can make hydrogen technology<br />
operational in the industry<br />
and kick-start further development<br />
of the technology, regulation, supply<br />
chain etc.,” says Willem van der Wel,<br />
Managing Director of Windcat Workboats.<br />
The D2862, with a cylinder capacity<br />
of 2 litres, is one of the engines that<br />
have written the history of mechanics,<br />
not only in Augsburg but also<br />
in onroad vehicles, stationary power<br />
generation and yacht applications.<br />
MAN Engines offers its customers<br />
and partners solutions like the “MAN<br />
Smart Hybrid Experience” hybrid<br />
system or engines for gas/electric<br />
drives, to contribute to CO 2<br />
reduction<br />
and sustainable shipping. Now that<br />
the MAN D2862 LE448 dual fuel<br />
engines for work boats are ready for<br />
series production, a further milestone<br />
has been reached to that effect.<br />
And here ends the official presentation.<br />
We went a step further and asked<br />
MAN Engines for a little more information<br />
about a promising application.<br />
A technology, that of hydrogen,<br />
which sees Europe, Germany in the<br />
lead, and the United States moving<br />
ahead at a rapid pace, and which<br />
could be the answer to the almost total<br />
hegemony of the Chinese industry<br />
in the world of battery electrics.<br />
Can you explain what the adapter<br />
is and how it works? What does 5%<br />
diesel mean: there is a tank that<br />
delivers 5% of the injection in the<br />
form of diesel and the rest is hydrogen?<br />
Can you explain the injection<br />
and combustion process?<br />
The operating behavior, fuel consumption<br />
and all other characteristics<br />
of the MAN D2862 LE448 Dual<br />
Fuel engine in diesel mode correspond<br />
exactly to the MAN D2862<br />
LE428 with the same performance<br />
(749 kW/1019 hp at 2100 rpm). In<br />
a form of pre-treatment, a precisely<br />
measured quantity of hydrogen is<br />
added to the charge air. This mixture<br />
of hydrogen and air is then ignited<br />
with the injected diesel fuel in the<br />
combustion chamber of the cylinders.<br />
Depending on the engine’s operating<br />
point, only a very small amount of<br />
diesel fuel is needed. On the engine<br />
22<br />
23
H2 - FOCUS<br />
#WINDCAT #SCR # D2862 #HVO<br />
Credits: Windcat Workboats<br />
RENEWABLE FUELS<br />
MAN Engines has approved all marine engines from the current<br />
product range for use with renewable diesel fuel in line with the<br />
standard EN15940 in Europe and the US-American specification<br />
ASTM D975 of the American Society for Testing and Materials. This<br />
will allow customers to replace conventional petroleum-based<br />
diesel fuel with “green” or renewable diesel fuel, obtained from<br />
waste and residues of animal and plant origin, cellulosic biomass<br />
such as crop residues, but also hydrotreated vegetable oils (HVO).<br />
Specifically approved for renewable diesel fuel are the MAN<br />
D2862, D2868 and D2676 series with 12, 8 and 6 cylinders, which<br />
are used in yachts and sport fishing boats as well as work boats.<br />
This includes the full MAN marine engine performance range<br />
from 200 to 2,000 HP (147 to 1,471 kW). They are operated in line<br />
with the emission guidelines issued by EPA, IMO and EU. “With<br />
the approval of marine engines for renewable diesel fuel, MAN<br />
Engines is making an important contribution to sustainability,<br />
both in recreational and professional sailing,” stated Claus Benzler,<br />
Head of Marine MAN Engines. In addition, the combustion of<br />
renewable diesel fuel releases approximately 30% fewer particles<br />
and approximately 10% less nitrogen oxide (NOx). “Renewable<br />
diesel fuel ensures cleaner combustion with fewer emissions.<br />
Despite this, there are neither reductions in performance nor<br />
disadvantages with regard to service and maintenance intervals,”<br />
explained Werner Kübler, Head of Engineering MAN Engines.<br />
test bench, very good values of down<br />
to 5% diesel were achieved, but these<br />
increase in real operation. The diesel<br />
injection parameters are optimized in<br />
dual fuel mode to achieve the lowest<br />
emissions and the best consumption<br />
values. Therefore, in dual fuel mode,<br />
considerably less CO 2<br />
is released in<br />
the exhaust gases in circumstances<br />
where operating behavior and<br />
full load characteristics remain unchanged.<br />
In the event of problems<br />
in the hydrogen circuit or a depleted<br />
hydrogen supply, a switch back to<br />
diesel can be made at any time. This<br />
guarantees uninterrupted operation<br />
with normal reliability. Onboard of<br />
the Hydrocat 48 vessel there are three<br />
H2 stillages modularized from CMB.<br />
Tech. Each has a quantity of 69 kg of<br />
hydrogen. Further, there are two die-<br />
sel tanks with 2,900 litres diesel each<br />
(optional 1,900 litres).<br />
Is the engine otherwise the same:<br />
connecting rods, pistons, common<br />
rail and so on?<br />
MAN V12-2000, YACHT APPLICATION<br />
Beside the interfaces to the hydrogen<br />
system (mechanical as well as electrical),<br />
there are no changes to the<br />
engine. The most important modifications<br />
for optimized operation in dual<br />
fuel mode are on the software-side.<br />
Brand<br />
MAN<br />
Model V12-2000<br />
I. D.<br />
B x S mm - S/B 128 x 157 - 1,23<br />
N. cil. - dm 3 12 - 24,24<br />
Maximum power kW - rpm 1470 - 2.300<br />
Mep at max power bar 32,3<br />
Piston speed m/s 12<br />
Maximum torque Nm - rpm 6.497 - 1.200<br />
Mep at max torque bar 34,4<br />
% power at max torque (kW) 34,2<br />
Torque at max power Nm 6.<strong>09</strong>6<br />
% power at max torque (kW) 55,6 (817)<br />
Work range rpm 1.100<br />
What is the efficiency of D28 when<br />
running on hydrogen?<br />
The efficiency is we reduce CO 2<br />
tailpipe<br />
emissions through the use of<br />
hydrogen by an average of approx.<br />
50%, and even up to 80% as a peak<br />
value. Compared to a pure hydrogen<br />
engine, our dual fuel engine ensures<br />
the operation of the ship even in the<br />
case that hydrogen is not available<br />
on the ship or at the refueling infrastructure.<br />
In terms of effective efficiency,<br />
it can be stated that the delta<br />
diesel to hydrogen in the main driving<br />
range is usually
OFFSHORE<br />
#CIMCOMARINE #RAMAMARINE #ICCB #PHILIPPINES<br />
OFFSHORE<br />
#LAKECONSTANCE #SHAPEUK<br />
#CATERPILLAR #NEWMONT #MINING #ELECTRIFICATION<br />
OXE MARINE<br />
CATCHING<br />
NEW<br />
FANS<br />
From the gearbox, a poly-chain carbon<br />
fiber belt transfers the power directly to<br />
the propeller shaft, eliminating the need<br />
for a conventional bevel gear system.<br />
COX MARINE<br />
AS A COUPLE<br />
ON THE<br />
LAKE<br />
The Lake Constance approval for CXO300 twin<br />
installations is an exception to the standard rule<br />
allowing only a single gasoline outboard up to 100hp.<br />
gines, powered by the “best seller”<br />
OXE150. This engine delivers 150<br />
hp and 380 Nm (280 ft-lb) . With the<br />
high torque gear ratio on the primary<br />
system, the OXE150 delivers up<br />
to 607 Nm (447 ft-lb) of torque on<br />
the propeller shaft. OXE knew from<br />
the start that the commercial marine<br />
market needed something that combined<br />
the endurance and low fuel use<br />
of an inboard stern drive solution<br />
with the flexibility and replaceability<br />
of an outboard.<br />
In US Shamrock Marine repowered<br />
vessel with a twin OXE300 installa-<br />
OXE Marine is<br />
growing worldwide: the<br />
applications are mainly<br />
workboats and tender,<br />
such as the one for<br />
Abramovic’s new yacht<br />
O<br />
XE’s sales network is also<br />
expanding, thanks to the success<br />
met by the range consisting<br />
of the 150, 175, 200<br />
and 300 horsepower, and the 10,000-<br />
hour warranty. For example in Italy,<br />
where dealer Rama Marine unveiled<br />
its partnership with the Studioplast<br />
shipyard at the Venice Boat Show.<br />
The 7.6-metre taxi, powered by an<br />
Oxe 150, will have to contend with<br />
navigating in a delicate urban ecosystem<br />
such as the Venice Lagoon.<br />
A Rigid Hull Inflatable Boat by Avila<br />
Ribs powered by OXE is expected<br />
at the Genoa Boat Show. Also at<br />
the Boat Show in 2021, Imar Boat,<br />
which builds 5.5- to 6.5-metre dinghies,<br />
showed a 6.9-metre with an<br />
OXE200, the livery customised in<br />
the Swedish engine manufacturer’s<br />
colours, anthracite and yellow.<br />
The big shot, however, came from<br />
the Philippines, where OXE Marine<br />
installed 62 outboard diesel ention<br />
for crew boats along the Mississippi<br />
River. It is the company’s first<br />
time using diesel outboards.<br />
And now we move to Ireland, where<br />
the 12m landing craft “Ros Aine”<br />
was commissioned by Irish Commercial<br />
Charter Boats (ICCB). The boat<br />
is powered by a twin installation of<br />
OXE200, supplied by OXE Marine’s<br />
UK distributor Proteum, and serves<br />
ICCB’s expanding operational requirements<br />
in the growing offshore<br />
energy, transportation and aquaculture<br />
sectors. Ros Aine can carry up<br />
to 4.9 tons and has already accumulated<br />
125 hours of operation. Owner<br />
of ICCB, Eoin Grimes, commented:<br />
“We have carried out the first contract<br />
charter with ‘Ros Aine’ accumulating<br />
125 hours. The potential<br />
for the OXE in Ireland is huge within<br />
the commercial and aquaculture industry,<br />
we are happy to have adopted<br />
the OXE early on and are already<br />
seeing the benefits”.<br />
tion available on the lake and demonstrates<br />
that the ground-breaking 300hp<br />
CXO300 is a clean-burning engine<br />
designed to meet evolving emissions<br />
regulations across the world. The new<br />
Lake Constance approval for CXO300<br />
twin installations is a rare exception to<br />
the standard rule allowing only a single<br />
gasoline outboard up to 100hp to<br />
operate on the protected water. Peter<br />
Nauwerck, Managing Director at <strong>Diesel</strong><br />
Power AB, said: “We are extremely<br />
pleased to announce the new CXO300<br />
certification for twin installations, enabling<br />
<strong>Diesel</strong> Power to offer a new<br />
and unique eco-friendly outboard<br />
propulsion solution to our customers<br />
New management<br />
for Cox Marine. Lake<br />
Constance approval<br />
for CXO300 twin<br />
installation<br />
W<br />
e are in the UK, where Cox<br />
Marine has just appointed<br />
a new Chief Commercial<br />
Officer, Head of Industrial<br />
Strategy, Chief Engineer and a new<br />
Head of Marketing and Communications.<br />
In the meanwhile, good news<br />
from South Germany. CXO300 diesel<br />
outboard engine has surpassed the<br />
stringent BSO-II Bodensee emission<br />
standard for twin installations operating<br />
on Lake Constance. Strict emissions<br />
standards for the lake, reaching<br />
beyond the general levels applicable for<br />
the EU, required the 300hp CXO300<br />
to prove an emission index no greater<br />
than 58. To gain the twin installation<br />
BSO-II certificate, the CXO300 registered<br />
an emission index of 54.34, calculated<br />
using four parameters of CO,<br />
NOx, HC and PN. Achieved in collaboration<br />
with Swedish and German<br />
distributor <strong>Diesel</strong> Power AB, the landmark<br />
certification introduces the most<br />
powerful, high torque outboard soluusing<br />
Lake Constance. It represents a<br />
notable exception to the lake’s standard<br />
rule – providing boaters with a<br />
more powerful system, which quadruples<br />
the outboard torque to bring<br />
heavier boats on plane.”<br />
Hugh Hudleston, Head of Sales at Cox<br />
<strong>Powertrain</strong>, said: “After achieving the<br />
BSO-II standard for single installs in<br />
2021 in the first stage of the submission,<br />
we are delighted the more stringent<br />
twin install has been reviewed<br />
and approved by the relevant authorities.<br />
The Lake Constance certification<br />
proves the CXO300 is safe to operate<br />
in the world’s most protected lakes<br />
and regions.”<br />
At the end of 2021, Cox joined Shape<br />
UK. As part of this project, Cox will<br />
be working with the University of<br />
Brighton to convert one of the company’s<br />
CXO300 diesel outboard engines<br />
to operate as a dual fuel hydrogen engine<br />
and to demonstrate the engine operating<br />
in the port environment.<br />
26<br />
27
MARINE RECREATIONAL #SCANIA #YACHTS ®<br />
SCANIA<br />
GRIFFIN<br />
LIKES<br />
YACHTS<br />
R<br />
ise torque and specific curves as<br />
performing as they are elastic; a<br />
widely established and trained<br />
service network; willingness<br />
and technological skills to tackle alternative<br />
fuels and electrification challenges.<br />
This could be the profile of the<br />
marine solutions provider for the next<br />
decade, and it certainly fits the Scania<br />
identikit. And here comes the news:<br />
Scania is opening up to recreational<br />
boating and will be exhibiting with its<br />
own stand at the Genoa Boat Show.<br />
Scania Power Solutions provides a<br />
complete range for both propulsion<br />
and auxiliaries, starting with heavy-duty<br />
applications, called “H24 service”,<br />
and ranging up to the highest power<br />
for recreational applications (700-<br />
1,200 hp). The engines are the in-line<br />
6-cylinder, the D13 (700-900hp), and<br />
the V8 (1,100 and 1,150 are the RCD2<br />
type-approved ratings, therefore necessary<br />
in Europe, while the 1,200<br />
and 1,300 horsepower ratings are for<br />
28<br />
non-European markets). The 9-litre is<br />
only available for H24 and intermittent<br />
work applications. Starting with these<br />
uses, the Scania range covers 220 hp to<br />
750 hp, which are declined as follows:<br />
the 9-litre covers from 220 to 350 hp,<br />
the 13, on the other hand, from 400 to<br />
550 hp, and the 16 from 550 to 750 hp.<br />
For intermittent applications the range<br />
is 300 to 900 hp, spread over the three<br />
families, with the 9-litre up to 400 hp,<br />
the 13 to 700 and the V8 to 900. Military<br />
applications are divided according<br />
to hours of use and load factor, and do<br />
Scania Power<br />
Solutions enters the<br />
yachting scene. We will<br />
preview it at the Genoa<br />
Boat Show with the<br />
DC13, the DC16 and<br />
the electric package<br />
not include the 9-litre.<br />
“In addition to the range, the factor<br />
that prompted us to introduce ourselves,<br />
as with our other areas of expertise,<br />
are the related services. For<br />
recreational, as for commercial boating,<br />
we guarantee the availability of<br />
Scania Assistance, with service management<br />
via call centre, which takes<br />
care of diverting the call to the nearest<br />
service centre. We have seen a substantial<br />
reduction in intervention times.<br />
Since 2019 on all our applications we<br />
provide the C300, a board originally<br />
installed on the trucks, which allows<br />
remote diagnostics. Remote diagnostics<br />
allows more people to be involved,<br />
anywhere in our service network. We<br />
are in the process of training our network<br />
on the specificities of the recreational<br />
sector. We can therefore supply<br />
a complete product, including inverters<br />
(ZF and Twin Disc),” so said the<br />
staff who strongly wanted Scania at the<br />
Genoa Boat Show <strong>2022</strong>.<br />
It’s all smooth sailing.<br />
With our bio-methane engine.<br />
Our NGV-FP087 is the first-of-its-kind, 8.7L marine engine<br />
powered by CNG/LNG. Thanks to this solution, we cut emissions<br />
of CO 2<br />
and local pollutants, as well as acoustic impact, making<br />
urban nautical logistics more sustainable.<br />
On road, on land, by sea, across the river…<br />
Wherever a green and reliable solution is needed,<br />
NGV <strong>Powertrain</strong> is your partner of choice.<br />
Contact us to discover<br />
how we can repower<br />
your fleet!<br />
www.ngvpowertrain.com<br />
®
H2<br />
#WARTSILA #SUSTAINABILITY #FINLAND #USA<br />
WÄRTSILÄ<br />
SUSTAINABLE<br />
TECHNOLOGY<br />
HUB<br />
HYDROGEN FUEL TESTING IN MICHIGAN<br />
For a company with an international scope like Wärtsilä, the<br />
perimeter of sustainability cannot be reduced to the European<br />
headquarters. Wärtsilä, in collaboration with WEC Energy Group,<br />
(WEC), the Electric Power Research Institute (EPRI) and Burns<br />
& McDonnell (B&McD), have been contracted to carry out hydrogen<br />
fuel testing at the A.J. Mihm power plant in Michigan,<br />
USA. The project supports WEC’s ambition to reduce the CO2<br />
emissions from its electric generating fleet by 60% by the end of<br />
2025, and by 80% by the end of 2030 from 2005 levels, and to<br />
be net carbon neutral by 2050. This will be one of the first cases<br />
where hydrogen is tested for use to reduce the carbon footprint<br />
of an existing gas-fueled power plant delivered by Wärtsilä. The<br />
55 MW plant currently operates with three Wärtsilä 50SG engines<br />
running on natural gas. The parties will aim for testing fuel<br />
blends of up to 25 vol.% hydrogen mixed with natural gas, thus<br />
demonstrating the capability of the plant to reduce greenhouse<br />
gas emissions. The Wärtsilä engines can operate with this level of<br />
hydrogen blended with gas with little to no modification needed.<br />
Though Wärtsilä engines can be operated on even higher hydrogen-blend<br />
levels, these tests will be restricted to the limit of 25<br />
vol% hydrogen for natural gas systems, according to the international<br />
equipment standard IEC/EN 60079-20-1.<br />
In addition to the A.J. Mihm power plant, Wärtsilä has also supplied<br />
WEC Energy Group with seven Wärtsilä 50SG gas engines<br />
for the F. D. Kuester power plant in Michigan.<br />
In Vaasa, a city in the south-west<br />
of Finland, there is the University<br />
of Applied Sciences. In front<br />
of Vaasa is the island of Vaskiluoto,<br />
where there is the Wärtsilä’s<br />
Sustainable Technology Hub. Wärtsilä<br />
has invested 83 million euros in<br />
modern testing and production technology<br />
for STH.<br />
The total investment in the Sustainable<br />
Technology Hub is over 200 million<br />
euros, consisting of office and<br />
production buildings, logistics and<br />
infrastructure. Wärtsilä Corporation<br />
has opened on June 1 st its new technology<br />
centre, the Sustainable Technology<br />
Hub. The new centre will<br />
contribute to efforts to advance the<br />
global decarbonisation of marine and<br />
energy by fostering innovation, collaboration,<br />
and the development of<br />
green technologies using sustainable<br />
fuels and digital technologies. The<br />
inauguration event was held on that<br />
day and attended by invited guests,<br />
notably Finland’s Minister of Economic<br />
Affairs, Mika Lintilä.<br />
“The speed at which the marine and<br />
energy industries are moving to meet<br />
decarbonisation goals is accelerating.<br />
The Sustainable Technology<br />
Wärtsilä has<br />
recently opened<br />
ths Sustainability<br />
Technology Hub in<br />
Finland. An hydrogen<br />
concept is expected to<br />
be available in 2025<br />
Hub (STH), a world-leading centre<br />
for research, innovation, engineering<br />
and manufacturing, marks the<br />
start of a new era for Wärtsilä. By<br />
taking advantage of innovative technologies<br />
that already exist today,<br />
we can speed up the development of<br />
future-proof engines capable of running<br />
on sustainable fuels. We can<br />
now demonstrate that a carbon neutral<br />
future is achievable,” says Håkan<br />
Agnevall, President and CEO of<br />
Wärtsilä Corporation.<br />
The technology group already has<br />
engines operating on carbon neutral<br />
fuels. This year the company released<br />
its Wärtsilä 32 Methanol engine to<br />
the market (for an offshore wind installation<br />
vessel built for Dutch contracting<br />
company Van Oord at Yantai<br />
CIMC Raffles shipyard in China),<br />
and within 2023 an ammonia concept<br />
will be ready. A hydrogen concept is<br />
expected to be available in 2025.<br />
“As we all know, Wärtsilä is a global<br />
leader in innovative technologies<br />
and lifecycle solutions for the marine<br />
and energy markets. Now Wärtsilä<br />
is making history by having made<br />
a significant investment in Finland,<br />
and particularly in the Vaasa region,<br />
where the company has been a driving<br />
force for a long time”, said Finland’s<br />
Minister of Economic Affairs,<br />
Mika Lintilä, in his opening speech.<br />
The construction of the new centre<br />
was announced in 2018 with a total<br />
investment of around 250 M€. It features<br />
a modern fuel laboratory, flexible<br />
technology and engine testing<br />
facilities, as well as a state-of-the-art<br />
production system with a high level<br />
of automation. The centre employs<br />
1500 people under one roof, providing<br />
operational efficiency as well as a<br />
reduced carbon footprint in logistics.<br />
The centre has advanced energy recovery<br />
systems that enable self-sufficiency<br />
for heat energy. With the<br />
expansion of sustainable fuels, the<br />
STH is a cornerstone for achieving<br />
the company’s 2030 target for carbon<br />
neutrality in its own operations.<br />
Innovation and the development of<br />
service solutions will be an important<br />
part of the Hub’s output. A new,<br />
modern Wärtsilä Land & Sea Academy<br />
training centre, Customer Expertise<br />
Centres for remote operational<br />
support, predictive maintenance<br />
solutions, and the development of<br />
new digital innovations play a central<br />
role in supporting customers to<br />
optimise their operations throughout<br />
the life cycle of their assets, and<br />
to accelerate their decarbonisation<br />
journey.<br />
The centre acts also as a global ecosystem<br />
of collaboration by inviting<br />
customers, partner companies and<br />
academia to incubate, test and validate<br />
ideas. One major collaboration<br />
showcase is the Wasaline ferry “Aurora<br />
Botnia”. Wärtsilä and Wasaline<br />
have closely cooperated to establish<br />
this vessel as one of the world’s most<br />
energy efficient and environmentally<br />
sustainable passenger ferries. The<br />
collaboration continues with the<br />
vessel used as a floating testbed for<br />
Wärtsilä’s future innovations. It is<br />
equipped with Wärtsilä’s most technologically<br />
advanced solutions and<br />
services.<br />
30<br />
31
MARINE COMMERCIAL<br />
#VOLVOPENTA #IPS #SECONDLIFE #BATTERY<br />
VOLVO PENTA<br />
IPS AND<br />
D13<br />
IMO III<br />
CONNECTED ENERGY<br />
The second life of batteries is one of the crucial issues to<br />
overcome the resistance of the “electro-scepticals”. Volvo<br />
Energy invested 50 million SEK (around €4,68 million, on 17 th<br />
June <strong>2022</strong>) for 10 percent in the UK-based second-life battery<br />
energy storage specialist Connected Energy. Volvo Energy<br />
is one of five new investors including Caterpillar Venture<br />
Capital Inc., the Hinduja Group, Mercuria, OurCrowd to join<br />
existing investors of Connected Energy: Engie New Ventures,<br />
Macquarie, and the Low Carbon Innovation Fund.<br />
“There is a great deal of untapped potential in the second-life<br />
use of batteries. This forward-leaning investment<br />
aims to facilitate the scaling-up of second-life battery energy<br />
storage systems and further secure circular business<br />
opportunities for the forthcoming ramp-up in Volvo Group’s<br />
second-life battery returns,” says Joachim Rosenberg, President<br />
Volvo Energy. He continues: “Together with Connected<br />
Energy, we will minimize the environmental impact of the<br />
batteries that has powered Volvo Group vehicles. By repurposing<br />
the batteries, we obtain the full value from them –<br />
from a climate, environment and business perspective.”<br />
Matthew Lumsden, CEO Connected Energy: “Our collaboration<br />
will enable us to optimize the potential for battery reusage and<br />
ensure that the resources in the batteries are used effectively.”<br />
tical or horizontal position, thanks to<br />
the brand-new seamlessly rotating outlet,<br />
which adds to the versatility of this<br />
complete solution. An announcement<br />
that does not stand alone, finding a significant<br />
application that obliterates the<br />
efficiency of the IPS system in terms of<br />
IMO tier III Volvo Penta<br />
range expands with<br />
new D13 solutions for<br />
IPS-1200, IPS-1350,<br />
D13-900, and D13-<br />
1000. Ambulance boat<br />
“Rosesol” is powered<br />
by twin D13-1000<br />
IMO Tier III<br />
The IPS was the Trojan horse that<br />
enabled Volvo Penta to penetrate<br />
the yacht market above 80 feet<br />
and strengthen its leadership below.<br />
The latest new arrival, however,<br />
involves commercial applications. Volvo<br />
Penta has expanded its marine IMO<br />
Tier III range with new D13 solutions.<br />
This latest launch expands the range<br />
of marine commercial Volvo Penta<br />
D13 IMO III solutions for IPS-1200,<br />
IPS-1350, D13-900, and D13-1000.<br />
The Volvo Penta D13 IMO III package<br />
upgrade boasts a power output of<br />
up to 735 kW for inboard and auxiliary<br />
applications and is approved for E3<br />
and C1 cycles. The reduction in NOx<br />
and hydrocarbon (HC) will decrease<br />
from currently permitted levels of 5.6<br />
g/kWh down to 2.0 g/kWh. The SCR<br />
system can be installed in either a verconsumption,<br />
and therefore impact on<br />
the marine ecosystem. Volvo Penta and<br />
Norwegian shipyard Måløy Verft have<br />
just delivered the first installation of<br />
the new Volvo Penta D13-1000 IMO<br />
III package: the new Norwegian ambulance<br />
boat “Rosesol” is a 23-meter<br />
high-speed fiberglass catamaran with<br />
an 8-meter beam, powered by twin<br />
Volvo Penta D13-1000 IMO III. “Rosesol”<br />
is capable of speeds of more than<br />
30 knots. This vessel was launched in<br />
May <strong>2022</strong> and now services an area<br />
on the country’s west coast spanning<br />
some 100 nautical miles and more than<br />
200 islands.<br />
“In this region it’s necessary to have<br />
an ambulance boat because it’s not<br />
possible to go to the hospital by car,”<br />
said Kjell Augestad-Mjåtvedt, Captain<br />
of the “Rosesol”. “This vessel’s<br />
impressive speed and fuel efficiency<br />
are important because of the distances<br />
we cover – time is critical for many<br />
patients”. Captain Augestad-Mjåtvedt<br />
also states that “the most important<br />
performance for an ambulance vessel<br />
like this is to be able to maintain high<br />
speed in tough conditions. We now have<br />
the capability of 30-plus knots, not only<br />
on flat seas but also in gales and rough<br />
water.” Kristian Lundebrekke, CEO of<br />
the shipyard Måløy Verft, said: “What<br />
is special about this ambulance vessel<br />
starts with the high demands set by<br />
the Norwegian government. We need<br />
to meet tough sea conditions, we need<br />
to be operative every day of the year<br />
– reliable – and we need to be environmentally<br />
friendly. Volvo Penta delivers<br />
a complete package for what we need.<br />
The complete engines include the SCR<br />
unit, which makes for an easy install,<br />
it is all easy to use and understand,<br />
and they deliver low weight and stable<br />
power output. These are all important<br />
factors for us.”<br />
Based on extensively tested Volvo<br />
Group technology, the solution has<br />
already proved itself in tough marine<br />
conditions, having undergone extensive<br />
testing at sea. The system is built<br />
to handle high sulfur fuel (up to 1000<br />
ppm) and cope with high back pressure<br />
while maintaining engine efficiency<br />
and drivability.<br />
“Our primary focus remains on innovating<br />
tomorrow’s premium sustainable<br />
marine propulsion solutions, plus<br />
we are equally responsible for advancing<br />
today’s best practice,” says Johan<br />
Inden, president of the Volvo Penta<br />
Marine business. “So, in parallel to de-<br />
veloping future hybrid and alternative<br />
fuel solutions, the new D13 IMO III<br />
solutions demonstrate our commitment<br />
to continually improving the efficiency<br />
and performance of every Volvo Penta<br />
product.”<br />
“We have gained a lot of experience<br />
during the years of designing after-treatment<br />
systems within the Volvo<br />
Group and for our industrial and<br />
Marine Commercial offerings,” says<br />
Björn Rönnvall, Product Manager,<br />
Volvo Penta. “This has enabled us to<br />
finetune the solution – extending its<br />
lifespan, maintaining, and even bettering,<br />
its fuel consumption – and delivering<br />
all this in a compact, flexible<br />
package. Ultimately, we want to make<br />
this transition as simple as possible for<br />
our customers – supporting them and<br />
the ocean environment we all love.”<br />
32<br />
33
FISH-EYE<br />
#VESSEL #LYMANMORSE #YANMAR<br />
LYMAN-MORSE 35 LM SERIES<br />
POWERED<br />
BY<br />
YANMAR<br />
Lyman-Morse “Shadow”, the<br />
first vessel in the new Hood 35<br />
LM series, features twin Yanmar<br />
6LY440s coupled to a pair of<br />
Hamilton Waterjet HJX29s.<br />
Credit: Lyman-Morse.<br />
Yanmar Marine <strong>International</strong> has<br />
joined forces with Maine-based<br />
boatbuilder Lyman-Morse and<br />
waterjet specialist HamiltonJet<br />
(New Zealand) to achieve an advanced<br />
propulsion solution for the first vessel in<br />
the new Hood 35 LM series.<br />
Launched in June, Hull #1 “Shadow”<br />
features twin Yanmar 6LY440s coupled<br />
to a pair of Hamilton Waterjet HJX29s,<br />
enabling the cutting-edge hardtop express<br />
to reach speeds of more than 40<br />
knots. This is the first pleasure vessel<br />
in the USA to be equipped with these<br />
brand new jets.<br />
Lyman-Morse’s cold-molded pocket-yacht<br />
is more efficient and more<br />
powerful, with military grade controls.<br />
“Shadow” is also the first pleasure vessel<br />
to be equipped for autonomous running<br />
with the state-of-the-art Sea Machines<br />
system.<br />
Supplied through Yanmar distributor<br />
Mack Boring & Parts (headquartered<br />
in New Jersey), the Yanmar 6LY440<br />
marine diesel engines were selected for<br />
the new integrated system powering<br />
the boat due to their performance, fuel<br />
efficiency, reliability, and smooth and<br />
quiet operation.<br />
The 3300 rpm, 440 hp (324 kW)<br />
6LY-series engines are purpose-built<br />
for marine applications and ideal for<br />
jet and shaft drives, with high torque<br />
output for class-leading acceleration<br />
and responsive performance. With a<br />
small footprint, low height and narrow<br />
width, the 6-cylinder Yanmar<br />
common rail models are also an attractive<br />
installation for new craft with<br />
Racewinning Yanmar<br />
6LY440, now at its<br />
fourth generation,<br />
is a compact 5.8-litre<br />
in-line six-cylinder<br />
engine, ideal not just<br />
for new-builds, but<br />
for refits too<br />
limited engine-room space.<br />
Kevin Carlan, President, Yanmar Marine<br />
<strong>International</strong> Americas Division,<br />
said: “YMI is proud to be involved with<br />
this landmark launch. The engines at<br />
the heart of this new advanced vessel<br />
combine with the Hamilton jets to<br />
deliver the best solution in terms of<br />
speed, power, and also less vibration<br />
and noise. As a smooth and robust in-<br />
34 34 35 35
FISH-EYE<br />
#HAMILTON #FORTLAUDERDALE #DIESELENGINES<br />
YANMAR 6LY440<br />
HAMILTON WATERJET HJX29<br />
Yanmar’s fourth-generation 6LY marine diesel series builds on the virtues of its<br />
classic six-cylinder forerunners, advancing efficiency and lowering emissions.<br />
The beating heart of the engine remains the international powerboat<br />
racewinning compact 5.8-litre in-line six-cylinder engine (bore: 106 mm,<br />
stroke: 110 mm) that over three decades has cemented its popularity with<br />
boat designers, builders and owners who laud its performance, fuel efficiency,<br />
reliability and smooth and quiet operation. This latest incarnation has taken the<br />
engine into a new era of mechanical and digital sophistication. The fuel injection<br />
and aspiration systems have completely re-engineered – all functions now being<br />
managed by state-of-the-art electronic precision. The single injectors have been<br />
replaced with a high-pressure common-rail fuel system to deliver exceptionally<br />
finely atomised fuel to the cylinders for better power-to-weight performance,<br />
fuel economy and smooth running. There’s also a new 24-valve cylinder<br />
head which, with a redesigned inlet and exhaust manifold, optimises engine<br />
breathing. All this makes the 6LY one of the most efficient, refined and easyto-live-with<br />
marine diesel engines in the 400-500 mhp power segment on the<br />
market today: in particular, the 6LY440 engine offers a power of 324 kW at 3300<br />
rpm. It’s ideal not just for new-builds, but for refits too. Sharing the compact<br />
footprint of its predecessors, it fits perfectly into engine rooms housing earlier<br />
6LY models and other similar engines. The 6LY400/440 connects easily with<br />
existing mechanical controls. For the ultimate in easy and precise boat control,<br />
Yanmar offers the VC10 “fly-by-wire” vessel control system to give precision<br />
gear changing and throttle adjustment with perfect “feel”. And with the joystick<br />
control option as part of a fully-integrated engine and controls package, docking<br />
is also really easy. Single- and dual-lever control heads have push-buttons for<br />
function selection. Operations are precisely monitored on 3.5-inch robust<br />
IP66-rated display screens with IP66 waterproof rating and with full diagnostic<br />
capabilities plus UV-protection, anti-dazzle coating and anti-fogging ventilation.<br />
For maximum operational security, two parallel CANbus networks separate<br />
engine and monitoring functions. Yanmar’s J1939 control bus is dedicated to the<br />
engine and drive control system while GPS, chart plotter and monitoring displays<br />
are handled by NMEA2000 data bus so that, in the unlikely event of J1939<br />
failure, the system automatically switches to a pull-out back-up panel.<br />
line engine, the 4 th generation Yanmar<br />
6LY-series is the ideal choice for this application,<br />
producing impressively clean<br />
and powerful performance. The outstanding<br />
launch of the new Hood 35 LM<br />
was due to the hard work of the Yanmar<br />
personnel in partnership with the teams<br />
at Mack Boring, Hamilton and Lyman-<br />
Morse. We look forward to seeing the<br />
6LY-Hamilton waterjet solution on more<br />
pleasure boats in the years ahead.”<br />
Backed by years of diesel innovation<br />
and the delivery of application-driven<br />
solutions for the recreational marine<br />
sector, Yanmar’s engines are firmly established<br />
as the global standard in sailboat<br />
and small craft propulsion.<br />
Encompassing advanced construction<br />
technology, high-level craftsmanship,<br />
and superior performance, “Shadow”<br />
is equipped with some of the most<br />
HamiltonJet launched the HJX29 in 2020 as the first model<br />
in its new HJX waterjet series. Ben Reed, Managing Director<br />
at HamiltonJet, says: “HJX jets will deliver 4-6% more thrust<br />
at higher speeds than the previous HJ Series waterjets.<br />
Despite their compact dimensions, the HJX range will be<br />
capable of achieving speeds over 50 knots, when matched<br />
with suitable engines and hull design. Compared to the<br />
HJ series, HJX also achieves 15-20% more bollard pull and<br />
greater sway thrust than the previous HJ series. HJX is<br />
a great example of our continuing drive to design waterjets<br />
that deliver the ultimate combination of high speed<br />
efficiency with low speed capability.” Through a compact<br />
inboard footprint, narrow jet spacing, low profile design<br />
and fully integrated hydraulics and controls, the HJX series<br />
uses space efficiently and this makes it ideal for vessels<br />
up to 15m long (vessel dependant), particularly military<br />
patrol, aquaculture, search and rescue and recreational<br />
boats. HJX is compatible with a wide range of engines from<br />
global manufacturers and is offered with a variety of control<br />
options, including AVX – HamiltonJet’s next generation,<br />
future-ready control option – as well as blueArrow and<br />
mechanical-hydraulic controls.<br />
advanced marine technology available.<br />
The first hull offers the traditional<br />
aesthetics and comfort of a wood hull<br />
combined with classic Maine lines.<br />
The Hood 35 LM follows the recent successful<br />
collaboration between Lyman-<br />
Morse and C.W. Hood Design, also<br />
located in Maine, on the Hood 57 LM.<br />
Shadow’s tech-savvy owner sought<br />
to outfit the vessel with the latest marine<br />
technology. She is one of the first<br />
dayboat-sized vessels to utilize Raymarine’s<br />
new Digital Switching System,<br />
YachtSense. The Raymarine vessel<br />
control system offers digital switching,<br />
which replaces traditional mechanical<br />
switches and circuit breakers with<br />
digitally controlled power distribution<br />
modules, significantly reducing the size<br />
and length of cabling required to distribute<br />
power throughout the boat.<br />
“Shadow” is also the first pleasure vessel<br />
to be equipped for autonomous running<br />
with the state-of-the-art Sea Machines<br />
Left. Lyman-Morse LM46<br />
performance cruiser<br />
series is also powered<br />
by Yanmar.<br />
system. Lyman-Morse is working closely<br />
with the owner and Sea Machines to<br />
have this boat confidently guiding herself<br />
and her passengers in the near future.<br />
Lyman-Morse has been busy with several<br />
other projects in addition to the Hood<br />
35 LM. They recently launched Hull #2<br />
of the LM46 performance cruiser series<br />
(also powered by Yanmar 4JH80 or<br />
4JH110) which competed in this year’s<br />
Newport to Bermuda Race.<br />
Lastly, this summer Lyman-Morse<br />
tested the Navier 27, a carbon 27’ all<br />
electric, high performance, foiling powerboat<br />
which will offer a range of 75<br />
nautical miles while comfortably flying<br />
over waves up to 4’ in height and introduces<br />
intelligent autonomy that goes far<br />
beyond autopilot. The Navier 27 will be<br />
on display at the Fort Lauderdale <strong>International</strong><br />
Boat Show next October.<br />
36 37
BOATS<br />
#ALTERNATIVES #TENDERS #TAXIS<br />
GERRISBOATS<br />
SILENT<br />
ELECTRIC<br />
HULL<br />
GerrisBoats’ tender was created for a specific<br />
application: navigation in restricted waters for<br />
public or private service.<br />
G<br />
errisBoats is increasingly<br />
convinced that the time for<br />
electrification has also arrived<br />
at sea: their tender has<br />
even been “embraced” by one the<br />
biggest mega-yacht manufacturer.<br />
Massimo Verme, CEO and owner<br />
of GerrisBoats, helps us understand<br />
the genesis of this project. “Existing<br />
hulls are not suitable to adaptation<br />
to electric propulsion. We therefore<br />
started from scratch, starting from<br />
a blank sheet of paper, believing in<br />
the following guidelines: first of all,<br />
speed, overcoming the limits of traditional<br />
fairings without ‘flying’ in high-speed<br />
channels, and accessibility,<br />
in order to get the boat accessible by<br />
disabled people or people with reduced<br />
mobility. So, low wave formation<br />
and modularity and scalability criteria,<br />
to contain manufacturing costs.<br />
The stability, comfort and safety of<br />
the passengers on board, and finally,<br />
low resistance, to reduce friction<br />
and, consequently, fuel consumption<br />
or, in this case, battery autonomy.<br />
Yes, because the hull is characterised<br />
by two dominant features: the<br />
hull and the power supply, promising<br />
up to 45 per ent reduction in battery<br />
absorption. Vulkan is the partner<br />
for the electric section and actively<br />
contributes to the sponsorship to build<br />
the first demonstrator. The electric<br />
motorbike has four batteries, 48<br />
volts, with a 10 kilowatt motor, while<br />
the tender doubles up, with eight<br />
batteries, at 200 volts, although the<br />
motor delivers 50 kW, to guarantee<br />
GerrisBoats’ tender/<br />
taxi and limos reduce<br />
waves and then<br />
increase allowable<br />
speed and run electric<br />
or on hydrogen<br />
an hour sailing at the top speed of 16<br />
knots. They patented this particular<br />
hydrofoil with submerged torpedo<br />
(Hyswas). To decrease its high draft,<br />
the Gerris hull has a retractable torpedo<br />
and movable side hulls that reduce<br />
draft when the boat is stationary,<br />
adjust the height of the platform<br />
as well as stabilizing the roll and the<br />
pitch when boarding and keep at the<br />
surface of the water when flying”.<br />
Electric drive, however, is not a dogma.<br />
Among the options envisaged as<br />
an alternative to the battery pack are<br />
fuel cells or, for the internal combustion<br />
engine, the LNG version. In<br />
each case, propulsion is contained<br />
within the torpedo, to combine space<br />
recovery and safety on board. Applications<br />
include not only tenders, but<br />
also taxis and the “limo” version, up<br />
to 7 metres. The most ambitious version<br />
in the pipeline, 22 metres long,<br />
is a suitable vessel for lake and lagoon<br />
transportation.<br />
38
H2 - SHIPPING<br />
CHEVRON JOINED GCMD<br />
ALSO<br />
WITH<br />
AMMONIA<br />
#CHEVRON #GCMD #AMMONIA #SINGAPORE<br />
POWER TO<br />
MAXIMIZE<br />
PRODUCTIVITY<br />
Offering more power with less complexity and less weight.<br />
This engine delivers the productivity you need to keep your<br />
equipment running. Proven in a wide range of industrial<br />
applications, its power increases to 326 hp / 243 kW<br />
enabling replacement of engines with higher<br />
displacement with no impact on productivity.<br />
Professor Lynn Loo, CEO of GCMD: “BP, Boston<br />
Consulting Group, Chevron and the <strong>International</strong><br />
Chamber of Shipping will bring complementary<br />
perspectives that are critical to decarbonising the sector.”<br />
Decarbonisation in the maritime<br />
industry is increasingly taking<br />
the shape and pressure of hydrogen<br />
and the smell of ammonia.<br />
This they know well at the Global<br />
Centre for Maritime Decarbonisation<br />
(GCMD) which was formed on 1 August<br />
2021 with funding from the Maritime<br />
and Port Authority of Singapore<br />
(MPA). Chevron recently announced<br />
an agreement to join the GCMD.<br />
Chevron’s involvement aims to help<br />
support GCMD’s efforts to develop<br />
potentially scalable lower carbon technologies<br />
– including those that enable<br />
the use of ammonia as a maritime fuel<br />
– and the commercial means to enable<br />
their adoption.<br />
“Shipping is a hard-to-abate sector<br />
and to reach the <strong>International</strong> Maritime<br />
Organization’s climate goals,<br />
collaboration across the value chain is<br />
required,” said Lynn Loo, CEO of the<br />
Global Centre for Maritime Decarbonisation.<br />
“We look forward to working<br />
with Chevron and capitalizing on its<br />
experience as a fuel producer, supplier<br />
and end user to operationalize pilots,<br />
which we believe will ultimately<br />
shorten the time to deployment and<br />
adoption of decarbonization solutions.<br />
This partnership will enable both organizations<br />
to work closely on the fuels<br />
of the future as well as carbon capture<br />
technologies, both of which are critical<br />
enablers expected to help the sector<br />
meet its net zero ambitions.” Mark<br />
Ross, President of Chevron Shipping<br />
Company: “Lowering the carbon intensity<br />
of shipping requires fundamental<br />
changes across the entire maritime<br />
value chain,” and “This is a truly com-<br />
Chevron announced<br />
an agreement to<br />
join the Global<br />
Centre for Maritime<br />
Decarbonisation<br />
plex task that requires industry-wide<br />
collaboration, innovation, and welldesigned<br />
policy. GCMD brings together<br />
knowledge and expertise to help<br />
meet this challenge.” In 2021, Chevron<br />
launched Chevron New Energies<br />
(CNE) to accelerate lower carbon businesses<br />
in hydrogen; carbon capture,<br />
utilization and storage; offsets; and<br />
emerging energy opportunities, as well<br />
as support Chevron’s continued focus<br />
on renewable fuels and products. As<br />
part of its strategy, CNE is focused on<br />
customers in sectors of the economy<br />
with harder to abate emissions.<br />
“Chevron is leveraging our capabilities,<br />
assets, and customer relationships<br />
to identify opportunities to lower<br />
emissions of our own operations,<br />
while also identifying ways that essential<br />
sectors of the economy, such<br />
as the maritime industry, can achieve<br />
their lower carbon goals,” said Austin<br />
Knight, Vice President of Hydrogen<br />
for Chevron New Energies.<br />
40<br />
©<strong>2022</strong> Cummins Inc.
COMPONENTS<br />
#THRUSTERS #SAIMMARINE<br />
Perkins ® 5006<br />
Maximum reliability<br />
for maximum uptime<br />
QS SEAMASTER<br />
Perkins ® 5012<br />
Optimised<br />
for low oil consumption<br />
RISING<br />
Perkins ® 5008<br />
UP<br />
High power density<br />
in a smaller footprint<br />
Consistent power<br />
in extreme conditions<br />
QS Seamaster from SAIM Marine<br />
implemented product portfolio.<br />
I<br />
f anyone had wondered whether<br />
there was room in the thruster<br />
business, the answer comes from<br />
QS Seamaster, and it is a positive<br />
one. Two years after the launch of the<br />
brand and product range, which took<br />
place at the only show held in the<br />
Mediterranean, the Genoa Boat Show,<br />
in 2020, QS thrusters are ready for<br />
their consecration in the international<br />
limelight. Indeed, we find them at both<br />
the Genoa and Cannes boat shows, as<br />
well as at the Hamburg SMM. We interviewed<br />
the CEO of SAIM Marine,<br />
Marco Donà, and he announced the<br />
launch of three new models.<br />
“We are introducing three new models,”<br />
said Donà, “in the 610 millimetres<br />
(24 inches), both in hydraulic and<br />
three-phase AC versions. The threephase<br />
motor can be either 1,200 or<br />
1,400 Kgf (75 and 90kW), while the<br />
hydraulic version develops 1400Kgf<br />
(90kW), getting us up to mega-yacht<br />
size and into workboating. We also<br />
present a retractable propeller,<br />
300Kgf strength and 300mm diameter,<br />
in DC version”. A range completion<br />
that continues in the direction<br />
of what we’ve seen at the METS in<br />
Amsterdam. The new QS Seamaster<br />
range includes five types of thrusters:<br />
electric DC, three-phase AC, brushless<br />
DC-AC, hydraulic, with tunnel<br />
or retractable installation, on/off and<br />
proportional option for the complete<br />
range. All versions are built with<br />
high-strength components that ensure<br />
maximum performance and efficiency<br />
of each motor. The bronze gearleg<br />
is designed with a hydrodynamic<br />
SAIM Marine has<br />
added three new<br />
versions to its QS<br />
Seamaster thruster<br />
line-up<br />
profile capable of minimizing turbulence,<br />
maximizing efficiency and reducing<br />
noise. The propellers, made of<br />
composite material or NiBrAl alloy,<br />
with 4 and 5 blades, are designed to<br />
guarantee superior performance and<br />
efficiency by each motor. A control<br />
system equipped with a microprocessor<br />
intervenes preventively in case of<br />
overheating, without suddenly stopping<br />
the use of the thruster, to ensure<br />
its use anyway. The aluminum anodic<br />
protection of the unit is easily replaceable,<br />
while the flexible coupling<br />
with an exclusive design protects it<br />
from mechanical shocks. The development<br />
of the distribution network is<br />
going on. Atlantis Marine Power, UK<br />
dealer, exhibited at Seawork in Southampton.<br />
Stella Marine is the dealer<br />
for Australia and New Zealand where,<br />
says Marco Donà, “we are playing<br />
very well as, for example, jumping to<br />
the other side of the world, even in the<br />
Turkish boat market”.<br />
The next generation of<br />
electric power<br />
is here<br />
The new Perkins ® 5000 Series is a full authority electronic range developed to<br />
deliver optimised electric power to meet the demands of prime and standby<br />
applications. From data centres to hospitals to remote work sites, the 5000<br />
Series has been tested and proven to meet immediate and consistent electric<br />
power needs. With a power output up to 2500 KVA and performance that is<br />
future proofed for global emission standards, the 5000 Series delivers the<br />
total package in electric power generation.<br />
www.perkins.com/5000seriesengines<br />
42
kWe - TECHNO<br />
#VETUS<br />
VETUS NAVIDURIN<br />
LLOYD'S<br />
REGISTER<br />
APPROVAL<br />
Vetus-Maxwell unveiled its electric propulsion<br />
solution at Sanctuary Cove <strong>International</strong><br />
Boat Show, Australia, 19 th to 22 nd May<br />
C<br />
M<br />
Y<br />
CM<br />
MY<br />
treme heat and pressure, and superior<br />
tensile and flexural strength.<br />
Arthur Roeling, Director R&D and<br />
Service, Vetus, said: “We are delighted<br />
to confirm the Lloyd’s Register<br />
Certificate for Navidurin – an endorsement<br />
of great significance for<br />
our customers and partners in both<br />
the recreational and commercial<br />
sectors. Offering outstanding durability,<br />
resistance and longevity, our<br />
proven, cost-effective special blend<br />
is incorporated within the development<br />
of many Vetus products due to<br />
its unique properties and its ability<br />
to withstand any challenge in commercial<br />
and military applications.”<br />
Roeling adds: “This recognition from<br />
Vetus Navidurin blend<br />
receives Lloyd’s<br />
Register approval<br />
V<br />
etus does not only mean yellow<br />
engines for marine applications.<br />
For example, does<br />
the word “Navidurin” mean<br />
anything to you? This proprietary<br />
polymer blend has been awarded<br />
Lloyd’s Register Certification. The<br />
Type Approval from maritime industry<br />
specialist Lloyd’s Register (LR)<br />
demonstrates that Vetus’s high-performance,<br />
specially blended composite<br />
meets the required international<br />
quality standards in compliance with<br />
LR Rules. Incorporated in multiple<br />
Vetus products around the engine,<br />
Navidurin is optimized for use in<br />
marine systems and offers critical<br />
benefits compared to conventional<br />
polymers for applications spanning<br />
the recreational, commercial, and<br />
military sectors. The exclusive Vetus<br />
blend features a combination of<br />
additives to deliver a unique set of<br />
properties, including exceptional<br />
durability, a higher resistance to exthe<br />
industry specialists in marine<br />
classification proves that Navidurin<br />
stands out in the market and provides<br />
additional confidence for our suppliers.<br />
As global innovators for complete<br />
marine product systems, Vetus<br />
continues to focus on supporting our<br />
customers globally. Official approval<br />
indicating that our products surpass<br />
the international rules and standards<br />
ensures the Vetus brand can be trusted<br />
worldwide.”<br />
Navidurin is used in a range of Vetus<br />
products, including, but not limited<br />
to, exhaust systems, waterlocks and<br />
water strainers, for both recreational<br />
and commercial vessels. Ideal for use<br />
in products for thermal applications<br />
and for precision-engineered products,<br />
the blend has a heat deflection<br />
temperature of 250 °C, high resistance<br />
to elongation and delivers good<br />
finishing qualities. It is also lightweight,<br />
corrosion free, galvanically<br />
isolated and heat-ageing stabilized.<br />
CY<br />
CMY<br />
K<br />
44
TECHNO<br />
#YANMAR #SCR #EDN #HONITECH #ISOTTAFRASCHINI<br />
EDN IMPROVES THE POWER DENSITY<br />
YANMAR, SCR AND<br />
CONNECTIVY<br />
Y<br />
anmar has always distinguished<br />
itself for its meticu-<br />
used to connect it to a smartphone, panel can store system operating data<br />
by YPT has a USB port that can be Furthermore, the SCR system control<br />
lous care in particulate filter allowing onboard information to be in the cloud by connecting a smartphone<br />
to the system via a USB port<br />
regeneration for NRMM. It stored in the cloud through a dedicated<br />
certainly could not change its approach<br />
for marine after-treatment<br />
applications. The Japanese company<br />
has started offering its proprietary<br />
selective catalytic reduction exhaust<br />
gas purification system with connected<br />
functionality and a dedicated management<br />
app from mid-May. According<br />
to the Osaka engine manufacturer,<br />
ships at sea generally do not have a<br />
well-developed IT environment, and<br />
reducing the time spent on onboard<br />
management can be a challenge. Yanmar<br />
Power Technology is working to<br />
improve onboard efficiency by developing<br />
a system that provides connectivity<br />
using smartphones. The control<br />
panel of the SCR system developed<br />
application. The app also makes it<br />
possible to check performance diagnosis<br />
results and maintenance timing<br />
notifications even in shipboard environments<br />
without Internet access.<br />
Yanmar is promoting the implementation<br />
of this system to reduce the<br />
time crews need to spend on ship<br />
management through the use of ICT<br />
and by proposing appropriate maintenance<br />
based on the actual usage conditions,<br />
towards safe navigation of<br />
the seas. In response to the demand<br />
for compliance with emission regulations,<br />
this SCR system control panel<br />
provides engine and SCR system<br />
management in one package to comply<br />
with NOx emission regulations.<br />
on the control panel, enabling centralized<br />
management of performance<br />
diagnosis data. When a smartphone<br />
with the dedicated “Yanmar shipsweb<br />
smart-link application” installed is<br />
connected to the system, it will link<br />
to operating data, including engine<br />
data. Then, when the system is online,<br />
it will connect to the “Yanmar<br />
shipsweb” cloud service provided by<br />
Yanmar Engineering Co. Even in an<br />
offline environment, the application<br />
can access stored performance diagnosis<br />
data and periodic maintenance<br />
notifications can be received, allowing<br />
parts and maintenance to be arranged<br />
in advance, supporting stable<br />
operation planning.<br />
E<br />
DN, a MTA Group company,<br />
presents the new on-board<br />
battery charger (OBC) and<br />
power converters for electric<br />
and hybrid vehicles, exhibited at<br />
the Electric & Hybrid Marine<br />
Expo Europe in Amsterdam:<br />
the BHP19 onboard<br />
battery chargers<br />
for the US market and<br />
BHP22 for the European<br />
market. These<br />
two devices are distinguished<br />
by a conversion<br />
technology that improves power<br />
density and specific power, and<br />
by their bi-directionality that allows<br />
energy to flow in two directions:<br />
to and from the battery. This<br />
feature allows them to be used in<br />
applications such as V2L (vessel to<br />
load) where the OBC is used as an<br />
inverter to power AC loads inside<br />
the vessel.<br />
Compared to EDN’s previous products,<br />
BHP19 and BHP22 are also<br />
30% and 25% lighter in weight and<br />
volume, respectively, and power<br />
density has been increased by 35%.<br />
BHP19 and BHP22 are characterised<br />
by galvanic isolation that ensures<br />
a clear separation of the medium<br />
from the grid, guaranteeing<br />
maximum operational safety.<br />
ISOTTA FRASCHINI MOTORI 12V170G<br />
HONITECH AND THE ENGINE CYLINDER RECONDITIONING<br />
It is common for marine engines to require works on roundness,<br />
cylindricity and cylinder cross-sections. Conceived, designed and<br />
patented by Honitech to easily recondition engine cylinders directly<br />
on site, the HOB device (Honing On Board) is easily transportable; it<br />
is positioned directly on the cylinder to be honed, it is managed by<br />
dedicated software whose machining parameters, preset according<br />
to the desired result, appear on the computer connected to it; the<br />
honing data obtained can be printed. It processes cylinders from 63 to<br />
120 millimiters. HOB’s distinguishing features are light weight (only 18<br />
kilos), portability (supplied in a wheeled case), precision (equipped with<br />
dedicated software and printer).<br />
A year has gone by since the presentation of the Isotta Fraschini Motori 16V170G and the Fincantieri Group<br />
engine specialist is ready to market the 12-cylinder version. In spite of the difficult economic situation, in fact,<br />
the first unit is assembled and is actively being endurance tested, which will shortly be completed.<br />
A re-launch plan for the company, member of Fincantieri Group, that was born in synergy with the Apulia<br />
Region (in Italy), which led to new hirings (32 engineers and technicians) and the creation of the new<br />
Innovation and Development Centre in which the design of a new range of engines is actively underway.<br />
46<br />
47
THINK PINK<br />
LORENA CAIRES MOREIRA<br />
#COVENTRYUNIVERSITY #WOMEN #PROFESSIONAL<br />
Tour<br />
<strong>2022</strong><br />
FIVE TIPS<br />
FOR<br />
WOMEN<br />
Organized by<br />
The engineering community is<br />
massively tilted toward men.<br />
The women’s contribution is<br />
not adequately appreciated and<br />
highlighted. In the spirit of bridging<br />
this gender gap and shedding light on<br />
the presence of women in the field of<br />
propulsion systems, driveline and product,<br />
process and research engineering,<br />
we are launching this new column.<br />
The input comes from the University<br />
of Coventry (UK), which on the occasion<br />
of <strong>International</strong> Women in Engineering<br />
Day (June 23) released five<br />
tips for women who want to succeed in<br />
engineering. The protagonist is Lorena<br />
Caires Moreira. It is from her “voice”<br />
that we share her journey as a researcher<br />
within a British university.<br />
Lorena has been working with engineering<br />
and technology for a decade<br />
48<br />
better, stronger and more sustainable<br />
world.” Now Lorena has shared her top<br />
tips to help others follow in her footsteps<br />
and be a catalyst for change:<br />
Be fearless. It might be a plus that I<br />
grew up around two older brothers<br />
and joined a futsal club, a very male<br />
dominated sport at the time, when I<br />
was only seven years old, hence, I’m<br />
comfortable being in any environment<br />
despite the gender ratio. Nevertheless,<br />
no woman should be afraid of building<br />
a career in engineering due to the ratio<br />
of men to women, use it as an extra encouragement<br />
to be a trailblazer and create<br />
change for the future. Always speak<br />
with confidence, clarity and certainty.<br />
Have fun. There has never been a better<br />
time to join a career path in engineering<br />
for women, given the technology advancements<br />
and the need for new innoand<br />
is a research fellow in Coventry<br />
University’s Institute for Advanced<br />
Manufacturing and Engineering<br />
(AME). She said: “The engineering and<br />
technology sectors need people who<br />
can think systemically, crossing disciplinary<br />
boundaries, and capable of assessing<br />
the impacts of decision-making<br />
for highly complex environments and<br />
with considering multiple dimensions<br />
– business, process, people and planet.<br />
Women have played a major role in<br />
engineering and leadership and more<br />
of us are needed to help achieving a<br />
We want to enhance<br />
the role of women in<br />
the powertrain and<br />
engineering business<br />
SPT <strong>2022</strong><br />
November<br />
Bio-Methane & for Hydrogen tractors<br />
The The right right way way for for decarbonization and and a a springboard<br />
to accelerate to accelerate the transition the transition to hydrogen? to hydrogen?<br />
Biomethane On the evolutionary is an available chain of technology, biomass, biomethane<br />
immediately is overtaking accessible biogas. This asset is undoubtedly for decarbonisation. due<br />
But to the what acceleration if it were also of the the bio-LNG environment prospects in which in<br />
hydrogen the trucking can sector. assert Meanwhile, itself as a carrier, agriculture applied is to<br />
an pursuing engine? the What idea is of the a circular state of economy. the art of What internal if it<br />
combustion were both a engine transition converted technology to hydrogen? and a driver of<br />
hydrogen?<br />
<strong>Powertrain</strong><br />
Vado e Torno Edizioni srl<br />
Via Brembo 27, 20139 Milano (Italy)<br />
Phone: +39 02 5523<strong>09</strong>50<br />
info@diesel-international.com
THINK PINK #ENGINEERING #GENDERGAP<br />
POWERTRAIN<br />
SUPPLEMENT<br />
Engines and components for OEM<br />
Culture, technology, purposes<br />
and market of diesel engines<br />
Established in 1986<br />
Editor in chief<br />
Fabio Butturi<br />
Editorial staff<br />
Stefano Agnellini, Ornella Cavalli,<br />
Fabrizio Dalle Nogare<br />
Cristina Scuteri, Roberto Sommariva<br />
Contributors<br />
Carolina Gambino,<br />
Maria Grazia Gargioni,<br />
Erika Pasquini<br />
Layout & graphics<br />
Marco Zanusso (manager)<br />
Editorial management<br />
Fabio Zammaretti<br />
Printing<br />
Industrie Grafiche RGM srl,<br />
Rozzano (MI)<br />
Milano City Court Authorization<br />
n. 860 – December 18th 1987 National<br />
Press Register n. 4596 – April 20th 1994<br />
Poste Italiane Inc. – Mail subscription<br />
D.L. 353/2003 (mod. in L. 27/02/2004 n°<br />
46) Art. 1, subsection 1, LO/MI<br />
Dr Lorena Caires Moreira, research fellow in Coventry University’s Institute for<br />
Advanced Manufacturing and Engineering: “Don’t allow individual differences<br />
(such as gender) to stop you from feeling equal and part of your team. ”<br />
vative thinking. I have a lot of fun working<br />
in engineering and technology and<br />
that’s partly because the environment<br />
allows me to fully explore my potential<br />
for both technical and soft skills. The<br />
fact that engineering remains a male<br />
dominant sector poses extra challenges<br />
that require me to stretch my comfort<br />
zone in all directions and I really appreciate<br />
evolving and learning everyday.<br />
Make kindness your superpower.<br />
Empathy and kindness are skills that<br />
can be used to show respect and appreciation<br />
towards your colleagues. Emotional<br />
intelligence can be an undervalued<br />
skill and it can mean different<br />
things depending on the circumstances<br />
but the world is changing and social<br />
sustainability and workforce wellbeing<br />
are increasingly becoming key indicators<br />
within engineering approaches.<br />
50<br />
Collaborative communication. Be<br />
curious about people at work in a professional<br />
way. Whether using email,<br />
virtual calls or face to face, make good<br />
use of a friendly, objective and professional<br />
communication.<br />
Know that you belong. We are seeing<br />
various initiatives towards more equal,<br />
diverse and inclusive (EDI) workplaces<br />
and working patterns being introduced<br />
that focus on addressing the gender<br />
gaps in engineering and technology.<br />
At Coventry University, we have an<br />
EDI committee that has been steering<br />
several initiatives. My advice is to join<br />
societies and networks when you are<br />
studying at university and beyond. If<br />
you don’t have a network at your organisation<br />
– set one up and be a catalyst<br />
for change.<br />
So, think pink, in the both meanings...<br />
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