EPP Europe P2.2023

COVER STORY » INSPECTION & PROCESS CONTROL
Using advanced 3D measurement-based inspection
and AI algorithms, our machines accurately
evaluate product quality. This real-time data integrates
seamlessly into process control tools that dynamically
adjust parameters to maintain optimal
production conditions. This holistic approach ensures
consistent quality, reduces rework, and enhances
production efficiency.
The power of data: from insights to
action
In the smart factory ecosystem, data fuels continuous
improvement. Inspection-based process
control tools generate valuable data, offering
insights into trends, patterns, and potential improvements.
By analysing this data, manufacturers can
identify bottlenecks, fine tune processes, and even
predict maintenance needs, all while maintaining the
highest possible quality standards.
“We envision a world in which inspection
is not just a post-production ritual
but an integral part of the production
process itself.”
Our tools enable predictive analytics that help
manufacturers anticipate deviations from optimal
conditions and take corrective action proactively.
This predictive capability minimizes downtime, prevents
costly defects, and fosters a culture of lean,
agile manufacturing.
Empowering the workforce:
bridging skills gaps
As industries evolve, the demand for skilled labour
continues to rise. However, the intricacies of modern
manufacturing processes can be a steep learning
Find out more
To learn more about how Koh Young
Technology and IPC are driving the
future of manufacturing excellence
through Industry 4.0, visit:
www.kohyoung.com & www.ipc.org
curve. Our inspection-based process control tools
serve as a bridge, empowering the workforce by providing
real time guidance and insights. Operators are
equipped with a digital companion that guides them
through processes, alerts them to potential issues,
and fosters a deeper understanding of the production
line. This symbiotic relationship between technology
and human expertise is the cornerstone of
the smart factory.
Revolutionizing control: KPO
At the epicentre of our commitment to manufacturing
excellence lies the groundbreaking Process
Optimizer (KPO). This innovation epitomizes the
company‘s mission to synergize inspection and process
control: a single tool designed to boost efficiency
and precision.
KPO is the keystone that integrates our inspection
systems with real-time process control. Through an
intuitive interface, operators gain access to a dashboard
of vital production insights - ranging from the
minutiae of individual measurements to macroscopic
trends that influence overall product quality. KPO is
more than a data aggregator, however. It is a decision-making
engine that gives operators the knowledge
to tweak production parameters, optimise
workflows, and eliminate defects before they
happen.
Leveraging AI algorithms that learn and adapt,
KPO evolves in tandem with the production line. It
assesses production data to predict potential deviations,
and offers recommendations to maintain
peak efficiency and quality. In enabling operators to
make informed decisions swiftly and confidently,
KPO bridges the gap between experience and automation,
creating a holistic production environment
where expertise is enhanced – not replaced.
Beyond machine-to-machine
connectivity
As manufacturing evolves towards Industry 4.0, inspection-based
process control tools become even
more critical. Koh Young’s innovative approach has
already set the stage to revolutionize the manufacturing
process. Nonetheless, the journey towards a
fully realized smart factory involves a synergy of
standards that facilitate communication across production
assets. IPC communication standards — IPC
CFX, IPC HERMES, and IPC DPMX — build on our
tools, enabling comprehensive connectivity and data
exchange, and ultimately enhancing manufacturing
efficiency.
18 EPP Europe » 11 | 2023