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NNR IN RAPIDLY ROTATED METALS By - Nottingham eTheses ...

NNR IN RAPIDLY ROTATED METALS By - Nottingham eTheses ...

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The rotors used in this work were manufactured from glass<br />

fibre rods produced in the laboratory. Continuous 20 end roving<br />

pre-impregnated s glass E747, made by U. S. Polymeric Inc. and<br />

generously supplied by British Aerojet Ltd. was wound under a<br />

resin mix: Epikote 828/Epikote JPA/BDMA accelerator using a<br />

coil winder especially adapted for the purpose(59). The result-<br />

ing rods were cured in a temperature-controlled oven. Rotors<br />

manufactured from the material produced from a simple hoop wind-<br />

ing pattern of the glass fibres were unsatisfactory because the<br />

axial strength provided by the resin mix was insufficient to with-<br />

stand speeds in excess of 5 kHz. To overcome this problem the<br />

coil winder was further modified to produce 300 helical windings.<br />

Although the material so produced had the required axial strength<br />

the pointed outer edges of the rotors tended to delaminate upon<br />

impact with the stator. Generally, the most reliable rotor mater-<br />

ials were those produced by combining an initial helical winding<br />

pattern with a hoop wound outer ring. Rotors manufactured from<br />

a composite material made by hoop winding the glass fibre rovings<br />

on to a thin tube of glass cloth wrap proved equally robust.<br />

4.4 THE FOIL BEAR<strong>IN</strong>G ROTOR SYSTEM<br />

4.4.1 <strong>IN</strong>TRODUCTION<br />

A foil bearing is formed between a flexible member and a rigid<br />

surface. Considering Figure 4.3 the foil is wrapped around the<br />

circular shaft and held under tension. As the shaft is rotated<br />

gas is drawn between the shaft and the foil by viscous drag. In<br />

a central region both the gap and the pressure are uniform: the

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