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2009 Annual Report - CRH

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asphalt plants and paving operations.<br />

This represents a geographic<br />

expansion of our profitable Utahbased<br />

operations into a steadily<br />

growing, natural resource rich region<br />

of the state.<br />

The Lafarge assets in central and<br />

eastern Missouri provide 123 million<br />

tonnes of well-located reserves along<br />

the I-70 interstate between Kansas<br />

City and St. Louis.<br />

In addition, the Division completed six<br />

other transactions adding another 162<br />

million tonnes of aggregates reserves.<br />

Our operations are geographically<br />

organised, segmented into East and<br />

West sectors, each containing four<br />

divisions.<br />

East<br />

The Northeast division (ME, NH, VT,<br />

MA, RI, NY, NJ, CT) delivered a mixed<br />

performance. The Pike group<br />

capitalised on early ARRA bid lettings<br />

in Maine and New Hampshire and<br />

Market leadership<br />

positions<br />

Aggregates<br />

No.3 national producer<br />

in United States<br />

Asphalt<br />

No.1 national producer<br />

in United States<br />

Readymixed Concrete<br />

Top 5 in United States<br />

delivered record operating profits with<br />

improved margins and solid asphalt<br />

volumes and construction revenues.<br />

Massachusetts and Upstate New York<br />

also moved operating profits ahead<br />

strongly with good overall infrastructure<br />

demand. The metropolitan<br />

New York operations suffered primarily<br />

from dramatic commercial activity<br />

declines while lower volumes and<br />

intense market competition continued<br />

in New Jersey. In Connecticut,<br />

continued softness in residential and<br />

commercial activity outweighed<br />

improvements in infrastructure<br />

construction activity. Overall the<br />

Northeast division operating profit was<br />

lower than the prior year.<br />

The Mid-Atlantic division (PA, DE, VA,<br />

WV, KY, TN, NC, MA) suffered<br />

operating profit declines in<br />

Pennsylvania and Delaware as these<br />

markets continued to deteriorate.<br />

Operating profits in Virginia, West<br />

Virginia, Kentucky, Tennessee and<br />

North Carolina also fell off from<br />

excellent levels in 2008 due to volume<br />

declines. Aggressive pricing initiatives<br />

and cost reductions resulted in margin<br />

improvement throughout the<br />

Mid-Atlantic division, moderating the<br />

operating profit decline.<br />

A strong stimulus programme in<br />

Michigan along with sound pricing<br />

initiatives, good bitumen purchasing<br />

and excellent cost controls in both<br />

Michigan and Ohio enabled our<br />

Central division to achieve improved<br />

profit margins. While volumes<br />

declined in line with the Materials<br />

Division averages, operating profit<br />

was within 15% of the record 2008<br />

outcome.<br />

The Southeast division (GA, AL, SC,<br />

FL) experienced another difficult year<br />

leading to a sharp fall in operating<br />

profit. Continued declines in the<br />

Florida residential and commercial<br />

markets negatively impacted the<br />

readymixed concrete operations<br />

acquired in late 2007 and our new<br />

cement joint venture (American<br />

Cement Company) which began<br />

production in June. Additionally,<br />

significant state budget deficits in<br />

both Florida and Alabama adversely<br />

affected highway lettings and<br />

consequently the volumes of asphalt<br />

and rail-transported aggregates in<br />

both states.<br />

West<br />

The Southwest division (MS, TX, OK,<br />

AR, MO, KS, TN) was impacted by<br />

volume declines for all products and<br />

lower construction sales. However,<br />

margin increases in all product lines,<br />

coupled with aggressive fixed cost<br />

reductions, more than offset lower<br />

volumes and construction margins,<br />

leading to a good advance in overall<br />

operating profit.<br />

In the Rocky Mountain/Midwest<br />

division (IA, SD, MT, WY, CO, NM, ID,<br />

MN, NE, IL), operating profit declined<br />

in <strong>2009</strong> due to weak demand and<br />

lower construction margins. Our<br />

Midwest businesses experienced<br />

good asphalt demand in Iowa from<br />

significant ARRA projects and<br />

achieved margin improvements from<br />

pricing and cost initiatives. However,<br />

these advances in the Midwest<br />

division were more than offset by<br />

reduced highway activity in<br />

Minnesota, Idaho and Montana, and<br />

overall operating profit was below the<br />

2008 level.<br />

In the Northwest division (ID, WA,<br />

OR), worsening economies in<br />

northern Idaho and Oregon impacted<br />

volumes and operating profits despite<br />

strong pricing and significant benefits<br />

from cost controls and restructuring.<br />

The Staker Parson operations (UT, ID,<br />

AZ, NV) saw a significant decline in<br />

volumes reflecting a weakening<br />

economy in all regions. The continued<br />

slide in residential and commercial<br />

construction led to reduced demand<br />

for readymixed concrete and<br />

aggregates and drew additional<br />

competition to the highway<br />

construction business. Profit margins<br />

were maintained, but operating profit<br />

declined.<br />

Outlook<br />

The ARRA Federal stimulus bill will<br />

provide increased construction activity<br />

in 2010, however there is much<br />

uncertainty concerning the<br />

reauthorisation of a long-term Federal<br />

highway bill and/or the passage of a<br />

second job stimulus bill. This<br />

uncertainty has caused many<br />

fiscally-challenged states to become<br />

even more cautious with their highway<br />

programmes. Overall, we would<br />

anticipate the combined Federal and<br />

state spending on highway<br />

construction in 2010 to be similar to<br />

<strong>2009</strong>. Residential activity should<br />

improve modestly from a low level,<br />

likely showing gains in the second half<br />

of 2010. The important non-residential<br />

sector will decline further in 2010 from<br />

weak <strong>2009</strong> levels due to continued<br />

tight credit, high vacancy rates and<br />

high unemployment.<br />

Overall we expect ongoing product<br />

volumes and construction revenues to<br />

be flat in 2010. Margins in<br />

construction are expected to be lower<br />

due to increased competition and<br />

intense bidding for limited work,<br />

however product margins should<br />

improve with product price increases<br />

and cost-efficiency improvements.<br />

These efforts coupled with continued<br />

reductions in fixed overhead and<br />

contributions from <strong>2009</strong> acquisitions<br />

should result in a good advance in<br />

operating profit for Americas Materials<br />

in 2010.<br />

<strong>CRH</strong> 31

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