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MANUALE PER L'INSTALLAZIONE - enrdd.com

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2.5 Thickness of the copper pipes<br />

NOMINAL DIAMETER EXTERNAL DIAMETER THICKNESS<br />

(inches) (mm) (mm)<br />

1/4 6,35 0,8<br />

3/8 9,52 0,8<br />

1/2 12,70 0,8<br />

5/8 15,88 1,0<br />

In the split-system type air conditioning units with R410A refrigerant, a threeway<br />

valve on the external unit is used, with a pin valve that has a different<br />

diameter from the R22 machines, in order to prevent the units from accidentally<br />

being recharged with another type of refrigerant.<br />

In addition, to increase resistance to pressure, for copper tubes with a nominal<br />

diameter of 1/2” and 5/8”, the operating dimensions of the pipe connection<br />

as well as the pipe unions on the opposite side were changed.<br />

2.6 How to connect the pipes<br />

· Remove the closing plugs from the piping only immediately before you<br />

make the connection: prevent all dirt and moisture from entering the<br />

piping.<br />

· If a pipe is bent too many times, it be<strong>com</strong>es hard: do not bend the same<br />

section more than three times. Unwind the pipe without pulling on it, as illustrated<br />

in the figure.<br />

· The insulation around the copper pipes must be at least 6 mm thick.<br />

2.7 Connections to the internal unit<br />

1. Shape the connection pipes well following the outline.<br />

2. Remove the end cap from the pipes of the internal unit (check that no<br />

impurities have been left inside).<br />

3. Insert the pipe union and position the flange at the end of the connection<br />

pipe, following the instructions in the table.<br />

ø ø mm MEASUREMENT CONVENTIONAL<br />

NOMINAL EXTERNAL THICKNESS “A” mm clamp-shaped PIPE VICE<br />

PIPE VICE for R410A clamp-shaped butterfly<br />

1/4 6,35 0,8 0-0,5 1,0-1,5 1,5-2,0<br />

3/8 9,52 0,8 0-0,5 1,0-1,5 1,5-2,0<br />

1/2 12,70 0,8 0-0,5 1,0-1,5 2,0-2,5<br />

5/8 15,88 1,0 0-0,5 1,0-1,5 2,0-2,5<br />

4. Connect the pipes using two spanners, taking care not to damage the<br />

piping. If the tightening force is insufficient, then there may well be leaks.<br />

And if the tightening force is too much, then there may also be leaks as the<br />

flange could be damaged. The safest method lies in tightening the connection<br />

using a fixed spanner and a dynamometric one: in this case, use<br />

the table “tightening torque for flange connections”.<br />

5. We re<strong>com</strong>mend you leave an extra 50 cm of copper pipe for any subsequent<br />

work carried out in the vicinity of the cocks.<br />

2.8 Connections to the external unit<br />

Screw the pipe unions onto the external unit connections with the same tightness<br />

as for the internal unit.<br />

To avoid leaks, pay particular attention to the following points:<br />

· Tighten the pipe unions, taking care not to damage the piping.<br />

· If the tightening force is insufficient, then there may well be leaks.<br />

And if the tightening force is too much, then there may also be leaks as the<br />

flange could be damaged.<br />

· The safest method lies in tightening the connection using a dynamometric<br />

spanner: in this case, use the following table.<br />

YES<br />

pipe<br />

unions<br />

connection piping<br />

45°~ 46°<br />

liquid cock<br />

B A<br />

gas cock<br />

NO<br />

43°~ 45°<br />

dynamometric<br />

spanner<br />

C D<br />

25

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