ES 100 V - Normstahl

• Unlocking lever (for manual unlocking
from inside).
• Spring failure safety mechanism (prevents
door from dropping if springs fail).
Storage
When storing the door until such time as
it is fitted, it must be protected against the
weather.
Preparation for installation
The door opening and garage floor must
be vertically and horizontally true.
Install door in dry garages only.
1
1n
2
3
ES 100 V
NOTE: Painting must be conducted
in accordance with the
specifications in the technical
data section and all environmental
protection directives.
Surface protection
• Take care when using adhesive tape
on painted surfaces. Adhesive tape can
damage the paint.
• Place the door sections on a suitable
surface to protect the surfaces (cardboard
or similar).
• Protect painted surfaces and door skin
against dirt, particularly mortar or whitewash.
• Treat wood skins for long-term protection
of panels with standard commercial
wood preservatives or paints. Apply the
inside and outside paint at the same
time to prevent the wood from warping.
Paint onto dry wood only.
Installation
The numbers next to each step relate to
the figure numbers in the assembly plan.
Read through the instruction manual and
particularly the safety instructions very
carefully and thoroughly before starting
installation. If you are in doubt, contact
your service partner before starting work.
Small parts are important! Should
be considered in the assembly!
WK2-relevant parts are marked in
the illustrative part of the instructions!
Scope of supply
(standard version)
The parts marked in colour are only included
in delivery with doors with a lock.
Additional fastening material can be
purchased.
Low-lintel option
Tools required
Preparation for assembly
NOTE: Lay the door sections
on a suitable surface (cardboard,
felt) to prevent damage
to door surfaces.
NOTE: The transport retainers
and the cross links are
3n-4nConverting
architrave for the
low-lintel door
4-5
not removed until later. The
lower transport retainers (012)
must not be removed until the
springs have been tensioned.
NOTE: Use the transport protection
also as handling protection
for the panel!
The low-lintel door variant requires that
you detach the torsion spring unit (205)
and relocate the torsion shaft brackets
(113/117) in the side architrave (103/107).
Remove torsion spring unit, Fig.
3n
• Unfasten screws (042) from transport
retainers (011) on the consoles (310)
only.
CAUTION! Do not loosen
screws (211). These prevent
the inadvertent removal of the
spring failure safety mechanisms.
Ignoring this instruction
could lead to injury or damage
to the door.
• Remove screws (029) and lift torsion
spring unit (205) up and off.
Re-locate the torsion shaft
bracket, Fig. 4n
Fit the door into the
door opening
Depending on the space available, the
mounting brackets can be fitted on the
inside or outside.
• First, attach the mounting bracket (150)
to the side architraves (103/107).
• Stand the door from the inside in front
of the opening in the wall.
CAUTION! Make sure the door
will not fall over.
• Line up the architrave structure (Fig. 5.1):
- Position in the centre of the opening
- Check diagonal measurements
NOTE: Align the door using the
spirit level and also check that
the left (103) and right (107)
side architraves are parallel.
You also need to fit the lintel architrave
parallel to the door leaf. If necessary,
underpin the central bracket mount with a
spacer (252) (253).
• Screw door to the brickwork and the
floor, fingertight only.
• Check the alignment of the door (Fig.
5.1):
• Tighten the door screws.
• Remove the left and right architrave
transport retainers, Fig. 5.3.
NOTE: Low-lintel doors: use
only the top two holes (113/117)
in the torsion shaft brackets.
N000711-01-00/04
5n
6
7s-7n
8-13
Fit cable deflector
• Slacken nut (046).
• Place low-lintel cable deflector (280)
from above onto the side architrave
(103/107).
• Tighten nut (046) and secure with selftapping
screw (029).
Door vent open / shut
Fit curved elements
Fit door skin
(aluminium frame door only, otherwise go
to step 14s 14n)
CAUTION! The torsion spring
unit springs are designed to
support a skin weighing up to
7-8 kg/m 2 . This corresponds to
a 16 mm thick spruce timber
skin.
Doors with heavier skins (max.
10 kg/m 2 ) or thicker skins (max.
20 mm) can only be fitted if this
was taken into account in the
order. Springs could otherwise
fail.
Door closure finger protection:
When the door skin is cut to
size and attached the distance
must conform to Fig. 10 / the
angle must conform to Fig. 11.
Fingers are not protected otherwise.
Note also the lateral distance to the architrave
seal when cutting the door skin to
size, Fig. 9.
CAUTION!
The next operation requires two
people.
First, detach the top door section (304)
(Fig. 12).
• Remove upper hinge covers (340/345).
CAUTION! The top two transport
retainers (011) should still
be attached. They provide protection
for the top door section
(304).
• Remove hinge pins (336) for top row of
hinges.
• Hold top door section (304) firmly.
Remove screws (042) from first transport
retainer (011), swing transport
retainer (011) upwards.
CAUTION! Do not loosen
screws (211). They prevent the
inadvertent triggering of the
spring failure safety mechanisms.
Ignoring this instruction
could lead to injury or damage
to the door. Do not remove the
screws (211) until the door is
securely attached.
11 (102)