Generation C / Génération C - ASCO Numatics

PNEUMATIC SPOOL VALVE ISLANDS 

MULTIPOL or BUSLINK 

ILOTS DE DISTRIBUTION PNEUMATIQUE 

MULTIPOL ou BUSLINK 

Generation C / Génération C 

Installation manual 

Manuel d’installation 

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BUSLINK 

MODBUS 

MS-P586-6.R3 

(3834807) 

GB 

FR

Consultez notre documentation sur : www.asconumatics.eu 

CAUTION 

To avoid malfunction of the bus system, please check on any valve island 

for correct addressing and speed parameters. 

for correct wiring or connection of the terminating resistor for the bus at each end of the network when using 

Profi bus-DP, Device Net, FIPIO and Modbus. 

Before any maintenance work is done, power offand depressurise the component, apparatus,machinery or 

installation to prevent any unauthor-ised intervention. 

All installation, adjustment and maintenance operations must be carried out by qualifi ed personnel. 

NOTICE 

The information in this manual is subject to change without notice. 

In no event shall ASCO/JOUCOMATIC be liable for technical or editorial errors or omissions. Neither is any liability assumed for 

accidental or consequential damages arising out of or in connection with the supply or use of the informaton contained herein. 

THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE PHO- 

TOCOPIED OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION 

FROM JOUCOMATIC. 

AVERTISSEMENT 

Pour le bon fonctionnement des îlots de distributeurs pneumatiques veillez à ce que : 

l’adressage et la vitesse, si nécessaire, soient correctement paramétrées 

la résistance de terminaison du bus soit cablée ou connectée à chaque extrémité du réseau dans le cas de 

Profi bus-DP, Device Net, FIPIO et Modbus. 

Avant toute opération de maintenance, mettre horstension et hors pression, le composant, l’appa-reil, la machine 

ou l’installation pour éviter touteintervention non autorisée. 

Toutes interventions d’installation, de réglage et de maintenance doivent être réalisées par un personnel 

compétent 

Pour toute intervention, il est nécessaire de couper l'air et l'alimentation 24V 

Conformément à la directive CEE 89/392/CEE Annexe II B, une Déclaration d’incorporation peut être fournie sur 

demande. Veuillez nous indiquer le numéro d’accusé de réception (AR) et les références ou codes des produits 

concernés. 

Ce produit est conforme aux exigences essentielles de la Directive 2004/108/CE sur la Compatibilité Electromagnétique, 

et amendements. Une déclaration de conformité peut être fournie sur simple demande. 

NOTE 

SPOOL VALVE ISLANDS - GENERATION C 

ILOTS DE DISTRIBUTION - GENERATION C 

A separate Declaration of Incorporation relating to EEC-Directive 89/392/EEC Annex II B is available on request. 

Please provide acknowledgement number and serial numbers of products concerned. 

This product complies with the essential requirements of the EMC-Directive 2004/108/EC and amendments. 

A separate Declaration of Conformity is available on request. 

Les informations contenues dans le présent manuel sont susceptibles d’être modifi ées sans préavis. 

ASCO/JOUCOMATIC ne peut être tenu responsable des omissions techniques ou rédactionnelles, ni des dommages 

accidentels ou consécutifs à la fourniture ou l’utilisation du présent document. 

LE PRESENT MANUEL CONTIENT DES INFORMATIONS PROTEGEES PAR COPYRIGHT, AUCUNE PARTIE 

DU PRESENT DOCUMENT NE PEUT ETRE PHOTOCOPIEE OU REPRODUITE SOUS QUELQUE FORME QUE 

CE SOIT SANS AUTORISATION ECRITE PREALABLE DE JOUCOMATIC

00454GB-2007/R01 

Availability, design and specifi cations are subject to change without notice. All rights reserved. 

PNEUMATIC 

VALVE ISLANDS 

Generation C 

ØM5 - G1/8 - G1/4 or Ø4-6 mm O.D.instant fi ttings 

Series 

669-670-671 

Types 

MULTIPOL 

BUSLINK 

Generation C valve islands are available in different versions to meet specifi c system needs: multiwire cable connection or fi eldbus 

control. 

MULTIPOL 

Pneumatic valve island for connection to a PLC with multiwire cable and 

connector. 

The following two versions are available: 

without inputs 

with inputs 

Electrical connection with a 37-pin Sub-D connector 

BUSLINK 

Pneumatic valve island for data exchange via fi eldbus and one of the 

protocols given below. 

Special BUSLINK versions are available for use in potentially explosive 

atmospheres caused by dusts or gases. 

Classifi cation: II3GD EEx nA II T5 IP65 T90°C 

PROFIBUS - DP 

Supply voltage connection 4-pin male M18 connector 

Bus connection (IN/OUT) 5-pin male M12 connector 

(IP65 version) 

INTERBUS - S 


(or M23 as option) 

Bus connection (IN/OUT) M23 connector 

with 9 male pins (IN) 

with 9 female pins (OUT) 

DEVICE NET 

5 

1 

3 

version 

without inputs 

MULTIPOL 


Bus connection (IN/OUT) 5-pin male 7/8" UN connector 5 

FIPIO 



MODBUS 



MODBUS 

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I 

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P 

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U 

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T 

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version 

with inputs 

All leafl ets are available on: www.asconumatics.eu 

1

00454GB-2007/R01 


BUSLINK system 

Connection between a PLC and the valve 

island with a serial 2- or 9-wire cable, depending 

on the communication protocol used. 

Compatible standard protocols: 

Version with input modules 

(example: BUSLINK, PROFIBUS - DP) 

Max. 32 inputs and 32 outputs (standard version) 

Max. 32 inputs and 30 outputs (ATEX verson) 

Max. 4 modules 

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Easy communication with PLC 

Reduced time and costs for wiring 

Easy maintenance 

2 

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ERR 

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1 

3 

Pg21 

1 

MODBUS 

ILOTS DE DISTRIBUTION - GENERATION C 

MULTIPOL system 

Connection between a PLC and the valve 

island with a multiwire cable (36 wires) and 

a SUB-D connector (37 pins). 

1 Spool valves 

2 Module for Bus or Multipol connection 

3 Module with 8 inputs 

Version without input modules 

(example: MULTIPOL) 

4 Module with 16 inputs 

5 37-pin SUB-D connector for supply of spool valve coils 

CHARACTERISTICS 

Standard version (BUSLINK or MULTIPOL): Island of 4 to 16 monostable or bistable 3/2, 2x3/2, 5/2, 5/3 spool 

valves, ØM5 - G1/8 - G1/4 or Ø4-6 mm O.D instant fi ttings. 

Special BUSLINK valve island versions are available for use in potentially explosive atmospheres caused by 

dusts or gases in accordance with ATEX Directive 94/9/EC. The islands can be used to pilot valves installed in 

zone 2-22. Their aluminium components and IP65 protection rating allow them to be installed close to the actuators, 

without the need of a control box. 

Classifi cation: II 3 GD EEx nA II T5 IP65 T90°C 

Island of 4 to 15 monostable or bistable 3/2, 5/2 or 5/3 spool valves, ØM5 - G1/8 - G1/4 or Ø4-6 mm O.D instant fi ttings. 

Integrated connections 

Power supply: 24 V DC 

Visual indicator (LED) for each coil and each input 

Common pressure supply to all valves 

Built-in exhaust outlet in the subbase for environmental protection 

Versions with or without inputs for sensor status display 

Valve island especially designed to receive miniature spool valves with integrated push/pull pilot valves placed with collected ports 

on one side of the island offering a compact solution as shown opposite. 

Adaptable valves: 

Monostable or bistable 3/2 - 2x3/2 (standard version only) - 5/2 - 5/3 spool valves with 

high fl ow rates and small dimensions (2x3/2 NC, series 570 only) 

ØM5 (1) (series 569) - fl ow rate: 175 l/min (SRA) 

14 

4 2 

G1/8 (1) (series 570) - fl ow rate: 600 l/min (SRA) (2) 

G1/4 (series 571) - fl ow rate: 1050 l/min (SRA) 

(1) or instant fi ttings for fl exible hose 

(2) 400 l/min for 3/2 NC function - 550 l/min for 2x3/2 NC function 

12 

5 1 3 


2 

5 

1 

3 

5 

1

00235GB-2005/R01 


TABLE OF CONTENTS 

SPOOL VALVE ISLANDS - GENERATION C 

General characteristics __________________________________ 4 

Characteristics of each version ____________________________ 5 

Spool valve island description _____________________________ 6 

Spool valve series 569 - 570 - 571 _________________________ 8 

Ordering information for a Generation C spool valve island ______ 9 

Dimensions - Mounting __________________________________ 10 

Pneumatic and electrical connections _______________________ 11 

Connection of inputs ____________________________________ 12 

Bus connection_________________________________________ 14 

Accessories (all versions) ________________________________ 15 

Dimensions of accessories _______________________________ 17 

Installation of power supply _______________________________ 18 

Installation of Profi bus-DP ________________________________ 19 

Installation of Interbus-S _________________________________ 21 

Installation of Device-Net ________________________________ 23 

Installation of Fipio _____________________________________ 25 

Installation of Modbus ___________________________________ 27 

Installation of Multipol ___________________________________ 28 


3

GENERAL CHARACTERISTICS 

Generation C valve islands meet modern needs for automated installations: 

No bulky and diffi cult wiring 

Time and money saved due to direct electrical cabling and common air supply 

Visual display and quick disconnection for easy maintenance 

Unit tested and equipped with spool valves at delivery 

Easy pneumatic connection: common air supply and exhaust, connecting fl ange for ports 2-4 

(accessory for series 569 et 570) 

COMBINATIONS (BUSLINK or MULTIPOL) 

input modules 

I: 8 inputs (I1 or I2) 

I5: 16 inputs 

I I I I 

- - I5 I5 

max. 32 inputs 

BUS 

connection 

module 

number of spool valves 

Standard version: 16 spool valves (32 outputs) 

BUSLINK ATEX version: 15 spool valves (30 outputs) 

Standard version: 16 spool valves (32 outputs) 

BUSLINK ATEX version: 15 spool valves (30 outputs) 

max. 32 outputs 

(or 30 outputs for the BUSLINK ATEX version) 

VALVE ISLANDS - GENERATION C 

■ Standard units can be grouped as follows: 

Modules with 4 to 16 monostable or bistable 3/2, 2x3/2 NC, 5/2 or 5/3 spool valves, series 569 (ØM5 or Ø4mm O.D. instant fi ttings) - 570 (G1/8 or 

Ø6mm O.D. instant fi ttings) - 571 (G1/4) 

Modules with 8 or 16 inputs (4 modules at maximum) 

Max. 32 inputs and 32 valve outputs per unit 

Any confi guration possible on request (only one valve size per island) 

■ Special Buslink versions are available for use in potentially explosive atmospheres caused by dusts or gases in accordance with 

ATEX Directive ATEX 94/9/EC. 

Classifi cation : II 3 GD EEx nA II T5 IP65 T90°C 

4 to 15 monostable or bistable 3/2, 5/2 or 5/3 spool valves, series 569 (ØM5 or Ø4mm O.D. instant fi ttings) - 570 (G1/8 or Ø6mm O.D.instant 

fi ttings) - 571 (G1/4) 

Modules with 8 or 16 inputs (4 modules at maximum) 

Max. 32 inputs and 30 valve outputs per unit 

OPTIONS (see page 9) 

Air supply at 2 different pressure levels 

External pressure supply to pilot valves 

GENERAL ELECTRICAL CHARACTERISTICS 

Supply voltage 24 V DC, ±10%. The outputs (valves) and the bus electronics/sensor inputs can be supplied 

separately. 

Max. ripple ratio 10 % 

Consumption 79 mA per valve and 9 mA per input 

Coil insulation class F 

Protection IP65 

Electrical insulation optocouplers 

Peak voltage suppression integrated in the island for each coil 

Input connection 5-pin female M12 connectors (standard and ATEX versions) 

or screw terminals (standard version only) 

Earth connection at supply connector or screw on the pneumatic subbase 

Electromagnetic compatibility in accordance with EU directive EMC 89/336/EEC 

CE identifi cation 

GENERAL PNEUMATIC CHARACTERISTICS 

Fluid air or neutral gas, fi ltered at 30 µm, lubricated or not 

Operating pressure 1.5 to 8 bar (2.5 to 8 bar with spool valve series 569, 5/3 function) 

Flow (Qv at 6 bar) series 569 175 l/min (SRA) 

series 570 600 l/min (SRA) (3/2: 400 l/min - 2x3/2 (standard version only): 550 l/min) 

series 571 1050 l/min (SRA) 

Ambient temperature +5°C to +50°C 


4 

16 

00455GB-2007/R01 

Availability, design and specifi cations are subject to change without notice. All rights reserved.

00455GB-2007/R01 



MULTIPOL 

Pneumatic valve island for connection to a PLC by means of a multiwire cable and connector. 

All spool valves the island are connected with a single multiwire cable (36 wires) and a 37-pin male SUB-D connector. 

The following two versions are available: 

MULTIPOL-Generation C without inputs 

MULTIPOL-Generation C with inputs 

ELECTRICAL CHARACTERISTICS 

Spool valve supply connection: 37-pin male SUB-D connector 

BUSLINK 

The connection between a control system (PLC) and pneumatic valve islands by means of a fi eld bus with RS485 interface allows the 

transmission of data with a 2-wire cable: 

control signals to the spool valves 

information signals from the sensor inputs. 

An additional plug-in connector is used to supply the islands with power. It is recommended to use two separate 24 V DC power supplies 

and safety fuses for the electrically operated spool valves and the bus electronics in order to prevent bus system failure in case of a 

short-circuit at the outputs. This also makes it possible to continue detecting the sensor status. The spool valves are electrically piloted 

via the electronic bus interface. 

The pneumatic valve island is designed for data exchange via fi eldbus and a PROFIBUS-DP, INTERBUS-S, DEVICE NET, FIPIO 

or MODBUS protocol. 

PROFIBUS-DP 

COMMUNICATION CHARACTERISTICS 

Communication protocol PROFIBUS-DP (DIN 19245 - part 3 - EN 50170) 

Transmission shielded twisted pair, RS 485 interface 

Bus structure line or tree structure with repeaters 

Max. number of valve islands 97 islands (121 participants) 

Max. bus cable length 100 m - 1200 m, depending on the transmission speed 

Transmission speed automatic selection from 9.6 Kbaud to 12 Mbaud 

Island addressing (participants) integrated rotary-type switches 

Compatibility with control system no modifi cation of current programs 


24 V supply connection 4-pin male M18 connector 

Bus connection (IN/OUT) 5-pin male M12 connector (IP65) 

(A-coded in standard version - B-coded in ATEX version) 

Option 01: protection to IP40 with 9-pin female SUB-D connector 

(standard version only) 

INTERBUS-S 


Communication protocol INTERBUS-S 

Transmission shielded 3 x 2-wire cable, twisted in pairs, + 3 wires 

(2 forward, 2 return, 2 ground + 3 power supply wires), RS 485 interface 

Bus structure loop 

Max. number of valve islands 256 (with max. 2048 inputs and 2048 outputs) 

Max. bus cable length 400 m per segment, max. 13 km 

Transmission speed 500 kbaud (fi xed) 

Island addressing (participants) automatic 



24 V supply connection 4-pin male M18 connector (6-pin male M23 connector as option) 

Bus connection (IN/OUT) 9-pin male M23 connector (IN) and 9-pin female M23 connector (OUT) 


5

4 

20 4 5 


DEVICE NET 


Communication protocol DEVICE NET (Allen Bradley) 

Transmission shielded 2x2-wire cable, twisted in pairs (2 power supply, 2 signal wires) 

Bus structure line or tree structure 

Max. number of valve islands 63 

Max. bus cable length 500 m at a transmission speed of 125 kbaud 

200 m at a transmission speed of 250 kbaud 

100 m at a transmission speed of 500 kbaud 

Transmission speed 125, 250 or 500 kbaud, adjustable with integrated DIP switches 

Island addressing (participants) 8 DIP switches integrated in the connector housing 




Bus connection (IN/OUT) 5-pin male 7/8" UN connector 

FIPIO 


Communication protocol FIPIO / World FIP 

Transmission shielded twisted pair 

Bus structure line or tree structure with repeaters 

wiring with TSX FP ACC4 junction boxes or T-connectors 

Max. number of valve islands 62 islands, 32 per segment with ACC4 connectors, 24 per segment with T-connectors 

Max. bus cable length 1000 m per segment 

max. 5000 m 

Transmission speed 1 MBaud 

Island addressing 8 DIP switches integrated in the connector housing 




MODBUS 


Communication protocol Modbus in RTU format, 8 bits with parity 

Transmission shielded 2-wire cable, twisted in pairs, conforming to RS 485 interface 

Bus structure line structure 

Max. number of valve islands 255 

Max. bus cable length 1200 m 

Transmission speed 4800, 9600 or 19200 baud, adjustable with integrated DIP switches 

Island addressing (participants) 8 DIP switches integrated in the connector housing 





VALVE ISLAND DESCRIPTION 

18 

Spool valve 

series 

Ports 

1 - 3 - 5 

569 G1/8 

570 G1/4 

571 G3/8 


6 

MULTIPOL WITHOUT INPUTS 

5 

1 

3 

21 

8 

1 

5 

1 

3 

00455GB-2007/R01 


00455GB-2007/R01 


18 

6 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

11 9 13 

8 

3 

INPUT 

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3 

15 

1 

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5 

7 

10 

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+5V 

+24V 

RUN/MOD 

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+24V 

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2 

2 

20 

7 

16 


4 5 

PROFIBUS-DP INTERBUS-S DEVICE NET WORLDFIP MODBUS 

FIPIO 

9 13 

9 

9 

9 

9 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 

12 

2 

14 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 

2 

ou 

(option) 

No. Description 

Subbase for pneumatic connection of the Buslink valve 

1 

island 

2 Bus or Multipol connection module 

3 Module with 8 or 16 inputs (max. 4 modules) 

Monostable or bistable 3/2, 2 x 3/2, 5/2-5/3 spool valves 

4 

(max. 16) 

Operating ports "2-4" with threaded connection or instant 

5 

fitting (top side ports) 

Pressure supply "1" and exhausts "3-5" with threaded 

6 

connections 

Connecting flange for pressure supply 

7 

(for island 8 spool valves) (see page 11) 

8 LED visual indicator for pilot valves 

24 V DC supply connection with 4-pin male M18 or 6-pin 

9 

male M23 connector (option for Interbus-S only) 

Input connection with female M12 connectors or screw 

10 

terminals 

11 LED visual indicator for inputs 

MULTIPOL WITH INPUTS 

0 

+5V 

+24V 

RUN 

COM 

I/O 

ERR 

No.. Description 

12 Island addressing, speed, etc. 

2 

17 

0 

+5V 

+24V 

RUN/MOD 

ERR/NET 

2 

1 

5 

1 

3 

13 

Profi bus-DP input and output with 5-pin male M12 

connector 

14 

Interbus-S input and output with 9-pin male/female M23 

connector 

15 

Device Net input and output with 5-pin male 7/8-16 UN 

connector 

16 FIPIO input and output with 5-pin male M12 connector 

17 

MODBUS input and output with 5-pin male M12 

connector 

18 Common exhaust pilot 82-84 (ØM5) 

19 

In the ATEX version, position after the last spool valve 

reserved for the protection module 

20 Ground connection pin 

21 

37-pin male SUB-D connector for supply of spool valve 

coils 

22 37-pin female SUB-D connector for inputs (return to PLC) 


7

SPOOL VALVE SERIES 569 (ØM5) - 570 (G1/8) - 571 (G1/4) 

These spool valves (with the exception of the 2x3/2 version) are also available in 

versions for use in potentially explosive dust or gas atmospheres in accordance with 

ATEX Directive 94/9/EC when mounted on an island. 

Classifi cation II 3 GD EEx nA IIT5 IP65 T90°C 

GENERAL 

Fluid air or neutral gas, fi ltered 30µm, lubricated or not 

Operating pressure 1.5 to 8 bar (2.5 to 8 bar series 569, 5/3 function) 

Ambient temperature +5 °C to +50 °C 

Flow (Qv at 6 bar) see "Specifi cations" 

Operators solenoid air operated with internal supply 

Particularity in the push/pull version, both pilots are integrated in 

the operator placed on one side = compact solution 

CONSTRUCTION 

SPOOL VALVE 

Body/Cover light alloy/PA-Ar (thermoplastic) 

or POM (polyacetal) 

Internal parts stainless steel, light alloy 

and POM (polyacetal) 

Seals NBR (nitrile) 

PILOT VALVE 

Seals NBR (nitrile) 

Electrical equipment in compliance with standard NF C79300 (VDE 0580) 

Coil and iron circuit encapsulated in epoxy resin 

Bistable 

Manual override (A) impulse type 


spool valve 

(A) 

Voltage 24V DC ±10%, max. ripple ratio: 10% 

Consumption 1.7 W (per coil) 

Insulation class F 

Protection IP 65 

SPECIFICATIONS 

type 

Z 3/2 

NC 

K 

2 x 

3/2 

M 5/2 

J 5/2 

G 5/3 

B 5/3 

E 5/3 

symbol (1) 

function 

1 

2 

3 

4 2 

14 

12 

5 3 

14 

4 

1 

2 

12 

5 3 

1 

4 2 

14 12 

5 3 

1 

4 2 

14 12 

5 3 

1 

4 2 

14 12 

pilot 

(14) 

Solenoid 

air 

Solenoid 

air 

Solenoid 

air 

Solenoid 

air 

operator 

Pressure held 

W1 

solenoid air 

Ø 

ports 

2 - 4 


orifi 

ce 

(mm) 

fl ow 

at 6 bar 

(l/min) 

(ANR) 

catalogue number 

(24 V DC) 

GR 

return 

(12) standard ATEX 

Instant fi tting for 

Spring/ 

Differential 

3 (570) 

fl exible hose 

6 mm O.D. 

G1/8 

5 400 

57000053 

57000051 

57001053 

57001051 

Differential 3 (570) G1/8 5 550 57000103 - 

Differential 

Solenoid 

air 

Pressure applied 

W2 

solenoid air 

Exhaust released 

W3 

solenoid air 

2 

3 

4 

2 

3 

4 

2 

3 

4 

2 

3 

4 

2 

3 

4 

(569) 

(570) 

(571) 

(569) 

(570) 

(571) 

(569) 

(570) 

(571) 

(569) 

(570) 

(571) 

(569) 

(570) 

(571) 

Monostable 

spool valve 

(A) 

M5 

G1/8 

G1/4 

M5 

G1/8 

G1/4 

M5 

G1/8 

G1/4 

M5 

G1/8 

G1/4 

M5 

G1/8 

G1/4 

5 3 

1 

The 5/2 spool valves can be used in function 3/2 NC (by plugging port 2) or 3/2 NO (by plugging port 4). 

(1) The function of push/pull pilot valves corresponds to the function of conventional valves. 

Marking to ISO 1219-1. 

NOTE - Only one valve size per island. 


8 

2,5 

4 

6 

2,5 

4 

6 

2,5 

4 

6 

2,5 

4 

6 

2,5 

4 

6 

1 = Pressure 12 = Return 

2-4 = Operating ports 14 = Pilot 

3-5 = Exhausts 

570 spool valve (2x3/2) 

570 spool valve (5/2) 

175 

600 

1050 

175 

600 

1050 

175 

600 

1050 

175 

600 

1050 

175 

600 

1050 

56900012 

57000012 

57100012 

56900014 

57000014 

57100014 

56900016 

57000016 

57100016 

56900018 

57000018 

57100018 

56900020 

57000020 

57100020 

56901012 

57001012 

57101012 

56901014 

57001014 

57101014 

56901016 

57001016 

57101016 

56901018 

57001018 

57101018 

56901020 

57001020 

57101020 

00455GB-2007/R01 


00455GB-2007/R01 


■ Electrical components 

1 


E Electrical components 

ME MULTIPOL WITH INPUTS* 

BA BUSLINK DEVICE NET 

BP BUSLINK/PROFIBUS-DP 

BS BUSLINK/INTERBUS-S 

BF BUSLINK/FIPIO 

BM BUSLINK/MODBUS 

OPTIONS 

00 Without option 

EX For use in explosive atmospheres 

Inactivation of diagnosis 

13** Power 24V DC OFF 

(Interbus-S/BS version) 

13 + M23 connector 

25** For supply 

(Interbus-S version) 

- - Other options 

99 

■ 2 Pneumatic components 

Multipol WITHOUT inputs/outputs 


Island WITH inputs/outputs 


P Pneumatic components 

GR 

Spool valve 

series and size 

2 569 (ØM5 or Ø4mm O.D.instant fi ttings) 

3 570 (G1/8 or Ø6mm O.D. instant fi ttings) 

4 571 (G1/4) 

OPTIONS 

00 Without option 

36 2 separate pressure supplies 

with common exhaust 

37 2 separate pressure supplies 

with separate exhausts 

- - 

Other options 

99 } 

PORTS: 

2 - 4 

PORTS: 

1 - 3 - 5 

04 

: 

16 

Connection 

G Gaz thread 

N NPT thread 

Q Instant fi ttings (metric) 

Position 

0 Top side 

Connection 

G Gaz thread 

N NPT thread 

Position 

1 Lateral 

Number of spool valve 

places on the island 

▲ 

▲ 

C E 

GR OPTION 

TYPE 

OPTION 

ORDERING EXAMPLE: 

- Reference : CEBP00-E2E2 

CP400G0G108-MMGMBJMM 

BUSLINK - Generation C valve island, PROFIBUS-DP protocol, with 2 

PNP input modules and female M12 connectors; island for series 571 

spool valves with threaded G1/4 connections including 8 valve places 

equipped as follows: 

5 5/2 spool valves, type M in positions 1, 2, 4, 7 and 8 

1 5/3 spool valve (W1), type G, in position 3 

1 5/3 spool valve (W2), type B ,in position 5 

1 5/2 spool valve, type J, in position 6 

** 

▲ 

C M U 

C P 

For availability of these 

options in ATEX version, 

consult us. 

▲ 

- 


ORDERING INFORMATION FOR A GENERATION C VALVE ISLAND 

When ordering, please specify the electrical compontents 1 the pneumatic components 2 and the optional accessories 

* Standard version only 

▼ ▼▲ 

No. of 

places 

- 

Please indicate the type of module 

required 

Valve position 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 

▲ 4 6 8 10 12 

SAME ORDERING EXAMPLE FOR AN ATEX ISLAND 

- Reference : CEBPEX-E2E2 

CP400G0G110-MMGMBJMMPA 

For 8 spool valves, reserve 10 places: 

- positions 1 to 8 : spool valves 

- position 9 : ATEX protection module type P 

- position 10 : blanking plate type A 

(In the ATEX version, the position after the last valve is reserved 

for the protection module.) 

ACCESSORIES (see pages 15 and 16) 

▲ ▲ ▲ ▲ ▲ ▲ 

Electrical modules (max. 4) 

1 2 3 4 

Type Function of input modules 

E1 8 PNP inputs, screw terminals (max. 4 modules) 

(standard version only) 

E2 8 PNP inputs, M12 connector (max. 4 modules) 

E5 16 PNP inputs, M12 connector (max. 2 modules) 

Positions for 4 to 16 spool valves (1) in standard version 

or 15 spool valves in ATEX version 

type Spool valve function 

A Blanking plates for electr./pneum. mounting surface 

P (2) Protection module (BUSLINK ATEX version) 

Z 

2 

1 

3 

3/2 NC Solenoid air operated pilot 

Spring/Differential returnl 

K (3) 2 x Solenoid air operated pilot 

3/2 NC Differential return 

M 

J 

G 

B 

E 

4 2 

14 

12 

5 3 

14 

4 

1 

2 

12 

5 3 

1 

4 2 

14 12 

5 3 

1 

4 2 

14 12 

5 3 

1 

4 2 

14 12 

5 3 

1 

5/2 Solenoid air operated pilot 

Differential return 

5/2 Solenoid air operated 

pilot and return 

5/3 Pressure held (W1) 

Solenoid air operated pilot 

5/3 Pressure applied (W2) 


5/3 Exhaust released (W3) 


(1) To be defi ned in accordance with the valves and inputs. 

(2) In the ATEX version, the position after the last valve is reserved 

for the protection module. 

For an even number of spool valves n, reserve n+2 positions 

(position n+1 for the protection module P, position n+2 for the 

blanking plate). 

(3) The 2x3/2 NC version exists in GR3 (570) only and is not 

available in the ATEX version. 


14 

16 

9

DIMENSIONS - MOUNTING 

5,5 

MULTIPOL WITHOUT INPUTS 

Valve 

series 

n2 

L2 

C K2 

P2 

5,5 

P4 

B 

4 ØF 

Standard version 

Weight of a Buslink valve island without bus module or input module (kg) 

Valve 

n2 : number of valves 

series 4 6 8 10 12 14 16 

569 0,9 1,32 1,73 2,16 2,58 3 3,42 

570 (2x3/2) 1,18 1,66 2,14 2,62 3,1 3,58 4,06 

570 (5/2-5/3) 1,18 1,66 2,14 2,62 3,1 3,58 4,06 

571 1,61 2,31 3,01 3,71 4,41 5,11 5,81 

P1 

C D K1 

2 Ø5,5 


ISLAND WITH INPUTS 

n1 n2 

46 

46 

5 L1 L2 

5,5 

The island is provided with four mounting holes in the spool valve subbase and two mounting holes on the left side for the input modules. 

The centre distances L1 and L2 are dependent on the number and size of the spool valves (L2) and on the number of additional input 

modules (L1); see table below. 

Make sure to provide for enough room on the right side for pressure supply and optional exhaust silencers. 

Valve 

L1 (mm) L2 (mm) 

series 

n1 : number of input modules n2 : number of valves 

Standard version without 1 2 3 4 4 6 8 10 12 14 16 

ATEX version without 1 2 3 4 - 4 6 8 10 12 14 

569 (M5) 66,5 112,5 158,5 204,5 250,5 91,5 123,5 155,5 187,5 219,5 251,5 283,5 

570 (G1/8) 66,5 112,5 158,5 204,5 250,5 105 143 181 219 257 295 333 

571 (G1/4) 66,5 112,5 158,5 204,5 250,5 126,5 172,5 218,5 264,5 310,5 356,5 402,5 

B C D E ØF K1 K2 P1 P2 P3 (1) P4 

Weight of one bus module: 0,550 kg 

Weight of one input module: 0,545 kg 

Total weight of a BUSLINK Generation C valve island: defi ne the weight of the pneumatic components from the spool valve series 

and number of valves required (see above table) + the weight of the bus connection module + the weight of optional input modules 

(= 0.545 kg x n1 modules). 

E 

Overall length 

of island 

569 (M5) 163 23 47,5 28,5 4,5 60,4 15 3 35 190 150 L2 + 11 

570 (G1/8) 163,5 28,3 59 28,5 5,5 60,4 21 3 33 190 150 

(MULTIPOL without inputs) 

L1 + L2 + 10,5 

571 (G1/4) 181,5 34,7 70,5 28,5 5,5 60,4 26 3 31 190 150 (with inputs) 

(1) Height P3 is the minimum dimension required for connector and cable mounting mm 


10 

C K2 

P2 

B P3 

4 ØF 

1 In the BUSLINK ATEX version, the position after the last valve is 

reserved for the protection module. 

BUSLINK ATEX version 

Weight of a Buslink valve island without bus module or input module (kg) 

Valve 

n2 : number of valves 

series 4 6 8 10 12 14 15 

569 1,25 1,66 2,09 2,51 2,93 3,35 3,42 

570 (5/2-5/3) 1,60 2,08 2,56 3,04 3,52 4,00 4,08 

571 2,25 2,95 3,65 4,35 5,05 5,75 5,86 

00455GB-2007/R01 


00455GB-2007/R01 


PNEUMATIC AND ELECTRICAL CONNECTIONS 

A 

5 

1 

3 

82-84 

MULTIPOL 

WITHOUT INPUTS 

A Pressure supply 1 

and exhausts 3 - 5 

B Operating ports 2 - 4 

C PLC cable connection for supply of valve 

coils 

MULTIPOL WITHOUT inputs 

- The pressure on an island without inputs may be supplied 

from the left or the right or from both sides. 

P1 

5 

1 

3 

C 

5 

3 

1 

A 

B 

BUSLINK 

WITH INPUTS 


ISLAND WITH inputs (example: MULTIPOL) 

- Island with 4 to 6 spool valves: 

Pressure supply on right side 

Mounting recommendations 

A maximum of fi ve (5) spool valves can be operated at the same time without pneumatic malfunction. 

The pressure on an island with more than 6 spool valves must be supplied from both sides. 

Supply with 2 different pressures (P1 - P2) 

Possibility of supplying 1 to 8 spool valves with pressure P2 (options 36 and 37) 

External pressure supply of pilot valves (consult us) 

5 

1 

3 

5 

5 

P1 1 

1 P1 

3 

3 

P1 

INPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

BYTE 

BYTE 

I 

N 

P 

U 

T 

E 

+ 5V 

+ 24V 

RUN I/O 

COM ERR 

A Pressure supply 1 

and exhausts 3 - 5 

B Operating ports 2 - 4 

C Bus input/output 

D 24 V DC power supply 

E Detector/sensor inputs 

INPUT 

PNEUMATIC CONNECTION (all protocols) 

■ To subbase 

The connections for the following common pneumatic signals are collected in the subbase: supply pressure (1), exhausts (3) and (5), and pilot 

valve exhaust. The connections are either on the right side or - in some versions - on the left side of the subbase (see below). 

Supply with 1 pressure (P1) 

BYTE 

Pg21 

C 

INPUT 0 

0 

2 

4 

6 

1 

3 

5 

7 

5 

1 P1 

3 

- Island with 8 to 16 spool valves 

For this purpose, all islands for 8 to 16 spool valves are equipped with 

a connecting fl ange on the left of the valves. 

INPUT 0 

0 

2 

4 

6 

1 

3 

5 

7 

D 

P1 

5 

3 

1 

82-84 

5 

1 

3 

A 

B 

MULTIPOL 

WITH INPUTS 

INPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

BYTE 

F PLC cable connection for supply of 

valve coils 

G Return of information signals from 

the inputs to the PLC 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

Pg21 

5 

1 

3 

P1 

BYTE 

I 

N 

P 

U 

T 

E 

INPUT 

BYTE 

5 

1 

3 

5 

1 

3 


G 

F 

P1 

11

■ To spool valves 

Two connection possibilities for operating ports (2 - 4) on top side: 

4 2 

■ Connections 

Series 

Pressure supply 

(1) 

4 

Exhausts(3) (5) Pilot valve exhausts 

(82/84) 

2 


- Threaded connection directly on the spool valve body - By means of a detachable connecting fl ange (only for valve 

series 569 and 570). With instant fi ttings for fl exible hose (fl anges 

equipped with pressure indicators). 

Operating ports 

(2) (4) 

569 G 1/8 G 1/8 M 5 M 5 (❇) 

570 (3/2-2x3/2) 

570 (5/2-5/3) 

G 1/4 

G 1/4 

G 1/4 

G 1/4 

M 5 

M 5 

G 1/8 (❇) 

G 1/8 (❇) 

571 G 3/8 G 3/8 M 5 G 1/4 

(❇) or with connecting fl ange and instant fi ttings for fl exible hose: OD 4 mm (569) - OD 6 mm (570) (see above) 

ELECTRICAL CONNECTON OF INPUTS (all versions) 

The two following connections are recommended: 

- detachable M12 connector with protection to IP65, 

- detachable screw terminals with protection to IP20 (standard version only). 

Possibility of connecting sensors with 2 or 3 wires. 

■ Connection with M12 connector (input type E2 or E5) 

For the standard version, the two following types are recommended: 

- Straight duo connector (1) for the connection of 2 separate cables (one for each sensor). 

- Straight mono connector (2) for the connection of a sensor or cable bundle. 

For the ATEX version, the M12-M12 or M12-M8 (3) duo connectors with 0,3 m cables must be used. 

● ATEX version 

Sensor 

or 

BYTE 

BYTE 

I 

N 

P 

U 

T 

● Standard version 

Sensor Sensor Sensor Sensor 

(1) 88100253 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

Sensor x 

(2) 88100330 

IN x 3 

2 IN x+1 


12 

Spool valve 

Pneumatic 

subbase 

5 

Sensor 

x+1 

Sensor Sensor 

(3) 881 00 024 (2xM12) 

(3) 88100824 (2xM12) 

or 881 00 825 (2xM8) 

ou 88100825 (2xM8) 

Sensor 

x 

- 

Cables 0,3 m 

IN x 

Pin assignment 

1 : supply of inputs 

2 : input: positive logic x + 1 

3 : common ground (3-wire sensor) 

4 : input: positive logic x 

5 : protection earth 

Wiring diagram of inputs 

View from screw side of male connector 

24V 24V 24V 24V 

+ 

4 1 

4 

1 

+ 

GND 3 2 GND 

5 

Flange 

(accessory) 

Spool valve 

Pneumatic 

subbase 

IN 

x+1 

● 2-wire sensors ● 3-wire sensors 

(example: magneto-resistive type) 

Sensor 

x+1 

- 

00455GB-2007/R01 


00455GB-2007/R01 


■ Connection with detachable screw terminals (IP20) - standard version only (input type E1) 

Input 0 

Input 2 

Input 4 

Input 6 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

Input 1 

Input 3 

Input 5 

Input 7 

Sensor 0 

Sensor 2 

INPUT AND VALVE ADDRESSING 

The addressing priority for the spool valves is from top to bottom 

and from left to right. 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

1 

5 

3 

14 

12 

Pilot signals: 14 

Return signals: 12 

ADRESSING OF PILOT VALVES AND INPUTS 


Wiring diagram of inputs 

● 2-wire sensors ● 3-wire sensors 

24V 24V 

IN 0 

IN 2 

+ 

Sensor 

0 

- 

+ 

- 

IN 0 

GND 

24V 24V 

Sensor 

2 IN 2 

BYTE BYTE 

0 1 I 0 1 

2 3 N 2 3 

P 

4 5 U 4 5 

6 7 T 6 7 

ADDRESSES ( I = module with 8 inputs (I1 or I2)) 

( I5 = module with 16 inputs) 

Number and type of modules 1I / - 2I / - 3I / - 4I / - 

ADDRESSES 

Max. number of 

spool valves 

16 (standard version) 

15 (ATEX version) 

- Spool valves V 0.0 V 0.0 V 0.0 V 0.0 

V 3.7 V 3.7 V 3.7 V 3.7 

- Inputs IN 0.0 IN 0.0 IN 0.0 IN 0.0 

IN 0.7 IN 1.7 IN 2.7 IN 3.7 

INPUT 

0 1 

2 3 

4 5 

6 7 

BYTE 

+5V 

+24V 

RUN I/O 

COM ERR 

GND 

24 V : supply of inputs 

IN .. : input: positive logic 

GND : common ground (3-wire sensor) 

The addressing priority for the additional inputs is from top to 

bottom and from right to left. 

The priority for each module is given in the fi eld BYTE. 

Label with the address 

byte for the module in 

reference to the basic 

address of the island. 

Example BYTE 3 : 

If in the user confi guration 

the fi rst address byte of the 

island is 8, the address 

byte of the module in 

question is 8 + 3 = 11. 


13

BUS CONNECTION 

The accessories required for wiring are specifi ed on the following pages. 


PROFIBUS-DP CONNECTION 

The front panel of the pneumatic valve island for Profi bus-DP is equipped with a 5-pin male (standard version) or female (ATEX version) 

panel connector M12 (E). 

The modules on either side of the system must be provided with terminating resistors (H). 

■ T-connection 

A-coded in the standard version B-coded in the ATEX version 

DEVICE NET CONNECTION 

The front panel of the pneumatic valve island for DEVICE NET is equipped with a 5-pin male panel connector 7/8 - 16 UN (E). 

The bus can be connected in the two following ways: 

directly to the island with the T-connector, 

with a straight connector, cable (max. length: 3 m) and the Device Net junction box. 

The modules on either side of the system must be provided with terminating resistors (L1 and L2). 

■ T-connection ■ Connection with a Device Net junction box (X) 

K G F 

H K 

4 

K 

L2 

G 

2 2 

E 

F 

Island 

INTERBUS-S CONNECTION 

G K 

4 

;; E 

L1 

H 

K K 

4 

4 

; 

G 

E 

Island 

Island 

K 

G 

(X) 

4 

3m max. 

I K 

2 2 

The front panel of the pneumatic valve island for Interbus-S is equipped with a 9-pin male panel connector M23 (BUS-IN) and a 9-pin 

female panel connector M23 (BUS-OUT). 


directly to the Interbus-S card 

to the Phoenix bus terminal 

■ Connection directly to the Interbus-S card ■ Connection to the Phoenix Contact bus terminal (*) 

25-pin or 

9-pin Sub-D 

connecto 

IN 

PLC 

OUT 

Island 


14 

9-pin Sub-D 

connector 

IN 

E 

Island 

PLC 

OUT 

F 

( * ) 

Island 

M 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

INPUT 

0 

2 

4 

6 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

1 

3 

5 

7 

5 

1 

3 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

5 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

1 

3 

Pg21 

5 

1 

3 

OUT OUT 

IN 

00455GB-2007/R01 


00455GB-2007/R01 



FIPIO CONNECTION 

The front panel of the pneumatic valve island for FIPIO is equipped with a 5-pin male panel connector ØM12 (E). 


■ Connection with a TSX FP ACC4 

junction box 

K 

E 

2 2 

4 

Island 

ACC4 

MODBUS CONNECTION 

K 

G 

K 


to be plugged directly onto the island's M12 connector 

K 

J 

2 2 

E 

Island 

F J 

The front panel of the pneumatic valve island for MODBUS is equipped with a 5-pin male panel connector ØM12 (E). 

The modules on either side of the system must be provided with terminating resistors (H). 


K 

G 

2 2 

E 

Island 

ACCESSOIRES (all versions) 

A 

F 

protocols/ 

versions 

Multipol 

Multipol 

Multipol 

Multipol 

all 

+ Multipol 

all 

+ Multipol 

Profi bus DP 

Modbus 

Profi bus DP 

F 

G K 

H 

description 

Straight 37-pin female SUB-D connector for Multipol, 

without cable (for spool valves) 

Straight 37-pin female SUB-D connector, IP65, 

with cable, 36 wires x 0,22 mm 2 , mounted on connector 

Options for 

Multipol valve 

islands with sensor 

inputs 

Straight 37-pin male SUB-D connector for Multipol, 

without cable (for inputs/spool valves) 

Straight 37-pin male SUB-D connector, IP65, 

with cable, 36 wires x 0,22 mm 2 , mounted on connector 

Electrical and pneumatic blanking plates to block the mounting 

surface of an unused valve place 

(removable for further extension) 

Pneumatic connecting fl ange for operating ports 2 and 4 

with pressure indicator and instant fi ttings for fl exible tube 

Network T-connector (A-coded) 

with 5 male / female / male pins 

Network T-connector (B-coded) 

with 5 male / female / male pins 

(1) Other length, in metres, to be specifi ed on order: max. 100m (please consult us for longer cables) 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN/MOD 

ERR/NET 

5 

1 

3 

2m 

5m 

10m 

(1)m 

2m 

5m 

10m 

(1)m 

L 

valve 

series 

K 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

standard 

codes 

+ 5V 

+ 24V 

RUN 

COM 

I/O 

ERR 

5 

1 

3 

Pg21 

ATEX 

codes 

88161911 - 

88100370 

88100375 

88100350(1) 

L 88100367 

88161912 - 

88100390 

88100395 

88100351(1) 

L 88100387 

569 

570 

571 

569 

570 

88166905 

88167001 

88167101 

88135525 

88135532 

88100251 

88100251 

(Modbus) 

max. 3MBaud - 88100711 

3 to 12MBaud - 88100712 

"ACCESSORIES" continued on the following page 


- 

- 

15

ACCESSORIES (all versions) 

protocols/ 

versions 

description 


standard 

codes 

F Device-Net 7/8-16 UN T-connector, 5 male / female / female pins 88161932 

F Fipio M12 T-connector, 5 female / female / female pins 88100252 

all Straight 4-pin female M18 connector for 24 V DC power supply 88161903 

Interbus-S 

(option) 

all 

all 

Straight 6-pin female M23 connector for 24 V DC power supply 88161960 

5-pin male M12 duo connector for 2 inputs 

(2 cables, Ø3 - 5 mm) 

Straight 5-pin male M12 connector for inputs 

(1 cable, Ø4 - 6mm) 

88100253 

88100330 

G Profi bus DP 5-pin female M12 connector for cable dia. 4 - 6 mm (A-coded) 88100304 - 

G 

I 

K 

Profi bus DP 

Modbus/Fipio 

5-pin female M12 connector for cable dia. 6 - 8 mm (A-coded) 88100256 - 

ATEX 

codes 

all Straight M12 duo connector with 0,3 m cable + 2xM12 - 88100824 

all Straight M12 duo connector with 0,3 m cable + 2xM8 - 88100825 

Profi bus DP Male M12 connector with 5 m cable (B-coded) - 88100828 

G K Profi bus DP Femelle M12 connector with 5 m cable (B-coded) - 88100876 

G K 

Fipio 

Modbus 

Female M12 connector with 5 m cable (A-coded) - 88100829 

J Fipio Straight 5-pin male M12 connector for cable dia. 6 - 8 mm 88100279 

Interbus-S 9-pin female M23 connector for input (BUS-IN) 88161951 

Interbus-S 9-pin male M23 connector for output (BUS-OUT) 88161952 

G Device-Net Straight 5-pin female 7/8-16 UN connector 

H Device-Net Straight 5-pin male 7/8-16 UN connector 

Female plug - terminating resistor, M12 

H Profi bus DP 

(A-coded) 

Female plug - terminating resistor, M12 

H Modbus 

(A-coded) 

max. 3MBaud 

3 to 12MBaud 

max. 3MBaud 

; 88161930 

; 88161931 

; 

88100262 

88100332 

88100262 

- 

- 

- 

Male plug - terminating resistor, M12 

Profi bus DP 

(B-coded) 

3 to 12MBaud - 88100716 

L1 Device-Net Male plug - terminating resistor, 120 ohms 88161934 

L2 Device-Net Female plug - terminating resistor, 120 ohms 88161933 

L Fipio Male plug - terminating resistor, M12 88100333 

Profi bus DP 

3 1/2" fl oppy disk JM-VB-JOUCOMATIC 

for PLC controller card confi guration 

88161925 

Device-Net 3 1/2" fl oppy disk for PLC controller card confi guration 88166909 

(K) Cable to be ordered separately. 


16 

- 

- 

00455GB-2007/R01 


00236GB-2005/R02 


DIMENSIONS OF ACCESSORIES 

37-pin MULTIPOL connector 

881 61 911 (female) 

881 61 912 (male) 

72 

CM 6 

Thickness: 14 mm 

52 

POWER SUPPLY (ØM18) 

881 61 903 

PG 9 

PG 7 

PG 9 

PG9 

64 

M18 x 1 

Connector 

Profi bus-DP (ØM12) 

881 00 304 

Ø 4-6 mm 

56,5 

BUS INPUT 

Interbus-S (ØM23) 

881 61 951 

Male connector 

Fipio (ØM12) 

881 00 279 

Ø 6-8 mm 

51 

62 

51,3 

M23 

Ø 26 

M12 

Ø20 

Ø26 

M12 

Ø20 

M12 

M12 

Terminating resistor (Ø M12) 

Profi bus-DP (B-coded) 

male 

881 00 716 (3 to 12 MBaud) 

1 

T-connector 

Profi bus-DP - Modbus 

881 00 711 (B-coded - 3 MBaud) 

881 00 712 (B-coded -12 MBaud) 

881 00 251 (A-coded) 

3 

POWER SUPPLY (ØM23) 

Interbus-S (option) 

881 61 960 

PG 9 

51 

M23 

Ø26 

Connector (ØM12) 

Profi bus-DP, Modbus, Fipio 

881 00 256 

Modbus, Fipio 

88100829 (+5m cable) 

PG 9 

2 

PG 9 

60 

M12 

A-coded 

Ø 6-8 mm 

1 

M12 

56,5 

BUS OUTPUT 

Interbus-S (ØM23) 

881 61 952 

86 

51 

45 

Female connector 

Device Net 

881 61 930 

M23 

Ø26 

Terminating resistor 

Fipio 

male plug 

881 00 333 

67 

M12 

1 : 5 male pins 

2 : 5 female pins 

3 : Thickness 17mm 

1 

3 

1 

Ø20 

M12 

65,5 

35,5 

Ø 25 

M12 

B-coded 

Ø14,48 

65 


T-connector 

Device Net 

881 61 932 

INPUTS (ØM12 - straight) 

DUO connector: 881 00 253 

(for 2 cable entries) 

M12 

Ø20 

M12 

22,5 

2 

PG 11 

Ø 3-5 mm 

63 

Male connector 

Device Net 

881 61 931 

87 

1 

70 

1 : 5 male pins 


3 : Max. thickness 34mm 

Ø14,7 

52 

45,5 

2 

3 

M12 

Ø 20 

Connector (ØM12 + 2 M12) 

with 0,3m cable 

881 00 824 

M12 x 1 

Ø 25 


Device Net 

female plug 

881 61 933 

50 

M12 x1 

Ø14,7 

1 

M12 

T-connector 

Fipio 

881 00 252 

2 

PG 7 

1 

Ø 4-6 mm 

87,3 

M12 

Ø19 

60 

M12 

1 

25 


2 : Max. thickness 25mm 

38 

M12 

Ø 20 

63 

INPUTS (ØM12 - straight) 

MONO connector: 881 00 330 

(for 1 cable entry) 

Connector (ØM12 + 2 M8) 

with 0,3m cable 

881 00 825 

Ø10 

Terminating resistor - female (Ø M12) 

Profi bus-DP, Modbus (A-coded) 

881 00 262 (max. 3MBaud) 

Profi bus-DP 

881 00 332 (3 to 12 MBaud) 

61 

30 

52 

Ø20 

M12 


Device Net 

male plug 

881 61 934 

50 

M12 x1 

Ø14,7 

Connector (ØM12 B-coded) 

with 5m cable for Profi bus-DP 

881 00 828 (male) 881 00 876 (female) 

5 mètres 

51,31 38,10 

9,65 

Ø14,48 

5 mètres 

51,31 38,10 


17 

9,65

INSTALLATION 

POWER SUPPLY 

■ Connection of M18 connector 

(all protocols) 

2 

View on screw side of female 

connector, female thread M18 

Pin Signal name 

1 24V - BUS 

2 24 V - OUT 

3 GND 

4 PE 

3 

1 4 

INPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN 

COM 

I/O 

ERR 

Connection of M18 connector 

on the top of the island 

Supply of bus electronics/inputs 

Supply of spool valves/outputs 

Common ground 

Protection earth 

■ SUPPLY PRINCIPLES FOR INPUT MODULES 


■ Connection of M23 connector 

(Interbus-S option) 

Description Pin Signal name 

The three circuits may be coupled/decoupled in accordance with the specifi c 

confi gurations as described below. 

Once the supply diagram is defi ned, proceed as follows: 

1 - Remove the cover of the input module. 

2 - Confi gure the internal coupling/decoupling shunts as described 

below. 

3 - Mount the cover back onto the module. Make sure not to lose the 4 seals 

(1) which must be placed on the female panel connectors. 

4 - Proceed with outside wiring. 

5 

4 

6 

3 


connector, female thread M23 

1 PE 

2 24 V - OUT 

3 GND 

4 24 V - BUS 

5 GND 

6 - 

COUPLING OR DECOUPLING SHUNT CONFIGURATION OF 24V DC POWER SUPPLIES 

Coupling 

The supply of the inputs is coupled to the bus electronics 

over pins 1 and 3 of the M18 supply connector at delivery. 

. 

Position of the shunts to couple 

input modules 


18 

Decoupling 

1 

! 

2 

1 

INPUT 

0 

2 

4 

6 

BYTE 

1 

3 

5 

7 

+ 5V 

+ 24V 

RUN 

COM 



Description 


Supply of spool valves 

24 V ground - OUT 

Supply of bus electronics/inputs 

24 V ground - BUS 

In order to decouple the supply of the inputs from the bus electronics, 

the position of the shunts must be changed. In this case, the sensors 

(to detect the end of stroke allocated to the inputs) must be supplied 

over pins 1 and 3 of one of the M12 connectors on each input module 

(see following page). 

INPUT 

0 

2 

4 

6 

1 

3 

5 

7 

0 

- 

I/O 

ERR 

Position of the shunts to decouple 

input modules 

00236GB-2005/R01 


00236GB-2005/R01 


PROFIBUS-DP 

■ Connection 

- Standard version (M12-A connector codage A) 

4 

3 

5 

1 2 

View on screw side of 

female connector 

Pin Signal name Description 

1 R x D/T x D - P Data line B 

2 VP ( ) 

* 

- 

3 R x D/T x D - N Data line A 

4 DGND ( ) 

* 

- 

5 shield ( ) 

** 

Shield or Protection Earth 

- ATEX version (M12-B connector with reverse key coding) 

For detailed information edit fi le GCProfi bus.GSD on the diskette. 


( * ) These terminating signals 

are for the terminating 

shunt only. They must not 

be wired. 

( ** ) Supply a shielded cable to 

wire pin 5 of the connector. 

■ Connection of the shielded bus cable (K) to the M12 connector 

K 

35 6 

(Ref. G, page 14) : 

Strip the cable as shown opposite. 

Prepare an additional isolated piece of wire (S). 

1 

3 

Solder the shield (P) onto the end of the additional wire; make sure that it does 

5 

not come into contact with ends 1 and 3. 

Connection 5 allows for continuous shielding via the T-connector. 

■ Programming instructions 

For detailed information see the installation manuals for the PLC and the controllers. 

The pneumatic spool valve island is addressed over 4 input bytes and 4 output bytes. 

P 

10 

48 

S 

The data from the diskette supplied by JOUCOMATIC must be copied into the directory containing the slave islands in order to be able 

to confi gure the bus system of the JOUCOMATIC spool valve island. 

■ Address selection 

Select the address of the pneumatic spool valve island as follows: 

Bouton 

reset 

1 5 2 

4 3 

View on screw side of male 

connector (L) 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

Switch.2 

Switch.1 

1 

5 

3 

V 

0.0 

V 

0.1 

2 5 

3 

V 

0.2 

V 

0.3 

1 

4 


connector (G) 

V 

0.4 

V 

0.5 


1 

2 

VP ( ) * 

R x D/T x D - N 

- 

Data line A 

3 

4 

DGND ( ) * 

R x D/T x D - P 

- 

Data line B 

5 shield ( ) ** shield / Protection Earth 

Example for spool valve with address # 03 

1 

0 5 

2 3 4 

9 

8 

6 

7 

1 

0 5 

2 3 4 

9 

8 

6 

7 

Switch 2 

(Switch for 10s digit) 

Switch 1 

(Switch for 1s digit ) 

NOTE: 

The default address of the module is "03" at delivery. 

Only addresses "03" to "99" are allowed for the pneumatic spool valve 

islands. 


19

■ Setting of the transmission speed 

The baud value is set automatically in accordance whith the Profi bus controller (master). 


■ Diagnostics 

LED INDICATIONS 

ON THE BUSLINK MODULE: 

The Buslink module is provided with 4 diagnostic LEDs above the BUSLINK coupling. 

ERR/NET (red) lights up as soon as data exchange from the bus is interrupted. 

RUN/MOD (green) is constantly illuminated during regular operation as soon as signals can be received from the bus. 

+ 24V (green) is constantly illuminated as soon as the power supply to the valves is connected. 

+ 5V (green) is constantly illuminated as soon as the power supply for the electronics and the electrical inputs are 

connected. 

ON THE PLC 

Several indicators on the front panel of the PLC allow to locate errors in the system, sensors relays, valves, LEDs etc. An error can be 

deleted with the RUN/STOP button on the controller. 

DIAGNOSTICS REGISTER 

The diagnostics register gives the error status of the system in bit information. An appropriate software evaluation and/or error reaction 

is possible by bit comparison. 

For detailed information see the bus manual. 

RESET POSITION 

The spool valve islands are provided with a reset into zero position. 

FUSES 

The power supplies (bus module/sensor inputs and spool valves/outputs) are protected with fuses enclosed in the bus module housing. 

Replace the fuses by unscrewing the lid of the module housing. Remove the fuses with a thin pair of tweezers. 

Only fuses of the same type and value may be used for replacement. 

(A) Fuse type 5x20 250V/6,3A, quick-acting 

(B) Fuse type 5x20 250V/2A, quick-acting (B) (A) 


20 

00236GB-2005/R01 


00236GB-2005/R01 


INTERBUS-S 

■ Connection of SUB-D connectors (see page 14) 

■ Connection of Interbus-S input/output 

24V DC power supply: - external (with 6-pin M23 connector - see page 16) or 

- with the bus cable (see table below) 

3 

2 

6 

7 

4 

1 

5 

8 

9 

9 

5 

8 

4 

1 

View on soldered side of 

male connector 

(Interbus-S output) 

6 

7 

3 

2 

IN 

View on soldered side of 


(Interbus-S input) 

OUT 






Interbus-S card 

or Phoenix Contact bus 

terminal 

JOUCOMATIC 

island 

Pin no. 

25-pin 

O 

U 

Pin no. 

9-pin 

SUB-D 

Pin no. 

9-pin 

SUB-D 

Signal name 

Round 

Buslink / Interbus-S cable 

(colour) 

5 1 1 DO yellow 

18 6 2 /DO green 

13 5 +5V pins 13 and 25 bridged, 

25 9 9 - pins 5 and 9 bridged 

9 2 3 DI grey 

22 7 4 /DI pink 

14 3 5 GND signal (ground) brown 

Housing braiding 

- - 6 PE green/yellow 

- - 7 + 24 V red 

- - 8 GND power (0V) blue 

Check the pin assignment in the documentation provided with the Interbus-S card or Phoenix Contact bus terminal and observe the 

corresponding instructions. 

Do not forget to set the above mentioned bridges on the corresponding SUB-D connector. 

Pin Signal name Buslink / 

Male connector Female 

connector 

Interbus-S 

cable 

(colour) 

1 DO DO yellow 

2 /DO /DO green 

3 DI DI grey 

4 /DI /DI pink 

5 GND signal GND signal brown 

6 PE PE green/yellow 

7 + 24 V + 24 V (*) red 

8 GND power GND power blue 

9 - - - 

Shield 

terminal 

- - braiding 

( * ) To connect with cable for internal BUS supply. (see page 18) 

Soldered bridge - Do not forget the soldered bridge between 

5 and 9 

The BUS-OUT connection on the last island in the system must not be made. The bridge (5 - 9) must remain open. 

It is not necessary to install a terminating resistor. Plug the panel connector on the last island with a protective plug ØM23 

(IP 65). 


21


9 

24V = 


For detailed programming instructions see the PLC and Interbus-S controller manuals. 

The addresses for the Buslink module are confi gured on the Interbus-S controller. Set the basic address (BA) and the window size 

with the dip switches. The addresses are not set on the spool valve island. 

Automatic addressing: The address assignment is exclusively linked to the spool valve island's position in the bus system. 

Standard software is available and provided with the Phoenix Contact controller module. 

PHYSICAL ADDRESSING : 

PLC 

9 9 

No. 1 No. 2 No. 64 

OFFLINE CONFIGURATION (PC not connected to the controller card): 

Software: IBS CMD.SWT 

1 - After startup, the window "SETTING" is displayed: 

- Select your Interbus-S controller card. 

- Select "Extended" in the fi eld "scope of function" to access the confi guraton mode. 

2 - Select BUS TOPOLOGY in the menu "confi guration". 

3 - Select "Insert with identifi cation code . . ."in the menu "edit". 

4 - A window "Insert with ID code" is displayed: 

Enter the following for a JOUCOMATIC island: 

- ID code: 3. The identifi cation numbers for the connected INTERBUS-S modules are important for the logical addressing 

(internal number). Each module type has its own identifi cation number (pneumatic, speed variator, analog input/output, etc,). The ID 

number of the BUSLINK modules is 03. This corresponds to a pneumatic interface addressed with 2 words in logical addressing. 

- Process data channel: 32 

5 - The window "New Device Description" is displayed: 

- Enter a number for the island in the fi eld "Device number". 

- Click on "Device Icon . . ." and select the icon for the JOUCOMATIC island in your network (icon no. 5 for example). 

- Click on "Process Data Addresses" and enter the memory area the PLC allocates to the JOUCOMATIC island you are 

confi guring (this area can vary according to the PLC used, see the Phoenix-Contact manual). 

ONLINE CONFIGURATION (PC connected to the network and islands in operation): 

1 - After startup, the window "SETTING" is displayed: 

- Select "Extended" in the fi eld "scope of function" (confi guration mode). 

2 - Click ONLINE 

3 - The software displays the network topology (PLC + recognised connected islands) 

4 - The JOUCOMATIC island is recognised (C-ad "ID code" and "Process data channel" are displayed) and identifi ed as Phoenix-Contact 

I/O module. 

5 - Double-click on the right to display the inputs/outputs. 

6 - Double-click on the left to display the island's characteristics. 


Address selection is not necessary. 


The transmission speed is defi ned by the controller (no adjustment possible). It is set at a constant 500 kBd. 


See page 19 (same as for Profi bus-DP) 


22 

9 

00236GB-2005/R01 


00236GB-2005/R01 


DEVICE-NET 

■ Confi guration of power supplies 

Remove the cover from the communication module 

There are two possibilities to supply the network card with power (by changing the position of 

the jumpers): 

- either over the module supply connector M18 or 

- over the network connector 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

■ Connection of 7/8 - 16 UN connectors (Ref. G and H, page 14) 

4 

3 

5 1 

M18 connector 

Network connector 

View on screw side of Device Net 

connector 

2 

Interface bus 24V supply 

over the M18 connector 

(factory confi guration) 

Interface bus 24V supply 

over the Device - Net 

network connector 

24V DC power supply: - either from an external source 

- or by the bus cable (see table below) 


Pin Signal name Description Device-Net cable 

(colours) 

1 DRAIN shield, capacitive ground (shield) 

2 +24V-CAN power supply by the bus red 

3 GND-CAN ground black 

4 CAN-H data - high active white 

5 CAN-L data - low active blue 


23



+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

ON ON 

8 1 4 1 

ON ON 

8 1 4 1 

125 kBd 

250 kBd 

500 kBd 

- 


Confi gure the controller card (DEVICE NET network card) with the "Device Net Manager" software. 

To include pneumatic spool valve islands (slaves) in the confi guration, you must change the scanner's scanlist. For detailed information 

on the scanner and the software tool "DeviceNet Manager" see the corresponding manuals. 

Example for spool valve with address # 03 

8 7 6 5 4 3 2 1 

NOTE: The default address of the module is "03" at delivery. 

You can change the island's address with the dip switches in the bus coupling module. 

Only addresses greater than "03" are allowed for the pneumatic spool valve islands. 



See page 19 (same as Profi bus-DP) 


24 

NOTE: The transmission speed is set at 500 kBd at delivery (dip switch in the position 

shown above). 

ON 

Position 8 7 6 5 4 3 2 1 

Signifi cative value 1 2 4 8 16 32 - - 

4 3 2 1 

Transmission 

speed 

ADR 03 

ADR 04 

. 

ADR 10 

. 

ADR 63 

ON 

decimal 

0 

1 

2 

3 

1 1 0 0 0 0 - - 

0 0 1 0 0 0 - - 

0 1 0 1 0 0 - - 

1 1 1 1 1 1 - - 

Position 

4 3 2 1 

0 0 - - 

1 0 - - 

0 1 - - 

- - - - 

00236GB-2005/R01 


00236GB-2005/R01 


FIPIO 

■ Connection of M12 connectors 

(Ref. G-J, page 15) 

4 

2 

1 

View from screw side of 5-pin connector 

5 

3 

■ Connection of the stub cable (Ref. K) 

Strip the cable as shown in opposite diagram. 

Open the connector. 

Feed the cable into the cable gland. 

Connect the wires to the terminals (see below) and fi x the cable onto 

the shield with the metal clamp. 


BUSLINK FIPIO spool valve islands belong to the FSD-C8 profi le group. 


INTEGRATION UNDER XTEL 

Limitations: 

The confi guration, programming and diagnostics of the BUSLINK on a FIPIO network with the XTEL-CONF tool is possible under the 

following conditions: 

· with XTEL V52 if the catalog diskette TXT R CTG V52 is installed; 

· with XTEL V6 (and PL7-3 V6). 

The island can only be put into operation from version V5.3 of the processor series 7, TSX model 40. 

INTEGRATION UNDER ORPHEE 

Limitations: 

- The confi guration editor of ORPHEE allows to connect and confi gure components on the FIPIO bus. 

- ORPHEE versions ≥V6.2 are required for confi guration. 

The operating mode to be able to use the island on a FIPIO bus controlled by APRIL 5000 is described in the following paragraphs. 

For detailed information on the connecting principles and confi guration of the components on the FIPIO bus, see the documentation 

"Additive ORPHEE/ORPHEE-DIAG for using the FIPIO bus on APRIL 5000" no. TEM10000/10800F. 

The island can only be put into operation with a CPU5030 or CPU5130 version ≥2. 


In the FiPIO network the address 00 is reserved for the PLC ( TSX model 40 or APRIL 5000) which is the bus manager. 

Address no. 63 is reserved for the programming terminal. 

Select the address number for the pneumatic spool valve island as follows: 

+ 5 V 

+ 24 V 

RUN 

COM 

I/O 

ERR 

1 

ON 

OFF 

8 

NOTE: 

The default address of the module is "03" at delivery 

You can change the island's address with the dip switches in the bus 

coupling module. 

Only addresses greater than "01" are allowed for the pneumatic spool 

valve islands. 

Pins Signal name Description 

1 + FIPIO network 

2 not connected / 

3 - FIPIO network 



Housing shield 

Example of an island with address # 03 

1 2 3 4 5 6 7 8 

ON 

OFF 

30 

24 

Position 1 2 3 4 5 6 7 8 

Signifi cative value 1 2 4 8 16 32 64 - 

Address 00 

ADR 01 

ADR 02 

ADR 03 

. 

ADR 62 

ADR 63 

. . 

reserved 

4 

1 0 0 0 0 0 0 - 

0 1 0 0 0 0 0 - 

1 1 0 0 0 0 0 - 

0 1 1 1 1 1 0 - 

reserved 

- 


- 

25


The transmission speed does not need to be adjusted, it is fi xed at 1 MBaud. 


FIPIO islands are provided with a reset 

into zero position (confi guration bridge 

on two pins) 

FUSES 


+ 5 V 

+ 24 V 

RUN I/O 

COM ERR 




- ON THE BUSLINK MODULE 

The buslink module is provided with 6 diagnostic LEDs to FIPIO standard. 

RUN / green: All components connected to power supply 

- No display if not connected to power supply 

- Flashing light if bus communication is interrupted because another component accesses the same address (frequency 

= approx. 2Hz). 

COM / yellow : Communication is activated. 

- No display when there is no data exchange over the FIPIO bus or when communication is interrupted. 

- Flashing light during autotest, initialisation and connection of new components (Frequency = approx. 2 Hz). 

- Flashing light when the components participate in the data exchange over the FIPIO bus; fl ashing is at a fi xed 

frequency of approx. 2 MHz. 

ERR / red: Major error 

- No display during regular operation. 

- Flashing light during autotest, initialisation and connection of new components and as long as the components are 

not logically connected to the FIPIO network (frequency = approx. 2 Hz). 

- Lights up in case of error requiring an exchange of component or module (fault in a subassembly, assembly of 

incompatible modules etc.) 

I/O / red : Minor error 

- No display during regular operation. 

- Flashing light during autotest, initialisation and connection of new components (frequency = approx. 2Hz). 

- Lights fup in case of error not caused by one of the components. 

As soon as the components are powered-on, these 4 LEDS fl ash simultaneously during the components' autotest phase. If the LEDS 

continue to fl ash after the autotest, this means that the address which was confi gured is already occupied. 

+ 24V (green) lights up as soon as the power supply for the spool valves/outputs is connected. 

+5V (green) lights up as soon as the power supply to the bus electronics/inputs is connected. 

ERRORS 

Errors in series 7 are displayed in the word STATUS A and in the APRIL 5000 under "external Error". 

STATUS A External error Signifi cation 

Bit 3 Bit 1 Problem with 24V power supply to the outputs 

Bit 1 Bit 3 Problem with power supply to the bus interface 

Bit 0 Bit 4 Problem of overload at the outputs 

If such an error occurs, the red I/O LED lights up (see above) 

- ON THE BUS CONTROLLER OF THE PLC 

The front panel of the controller is equipped with several displays which allow to locate errors in the FIPIO system and sensors/actuators. 

For detailed information see the FIPIO controller manual. 


The diagnostics register gives the error status of the FIPIO system in bit information. An appropriate software evaluation and/or 

error reaction is possible by bit comparison. 


26 

Bridge to confi gure the reset position 

To obtain a self-locking reset position remove 

the bridge and put it on one pin only so as not 

to lose it. 

00236GB-2005/R01 


00236GB-2005/R01 


MODBUS 

■ Connection of M12 connectors (Ref. G, page 15) 

4 

1 

5 

3 

2 

View from screw side of 

connector 




1 Tx + RS 485 high 

2 5V - Bus 

5V power supply 

to terminating resistor 

3 Tx - RS 485 low 

4 GND - BUS ( ) 

* 

GND - signal 

5 NC - 

Shield - Protection earth 

( * ) In case of connection with 2-wire cable, pin 4 must be connected. 

According to the PLC network cards, please fi nd below all specifi cations to parameter a JOUCOMATIC island with Modbus. 

- Speed : 4800, 9600 or 19200 Baud 

- Island profi le: "RTU - 8 bit format with parity" 

Make sure that the parity you choose corresponds to that defi ned for the CPU. 

- Connection type: RS 485 - 2 wires 


+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

ON ON 

8 1 4 1 

NOTE: 

The default address of the module is "03" at delivery 

You can change the island's address with the dip switches in 

the bus coupling module. 

Example of an island with address # 03 

8 7 6 5 4 3 2 1 

OFF 

ON 

Position 8 7 6 5 4 3 2 1 

Signifi cative value 1 2 4 8 16 32 64 128 

Address 00 

ADR 02 

ADR 03 

ADR 04 

I 

I 

ADR 254 

ADR 255 

0 0 0 0 0 0 0 0 

0 1 0 0 0 0 0 0 

1 1 0 0 0 0 0 0 

0 0 1 0 0 0 0 0 

0 1 1 1 1 1 1 1 

1 1 1 1 1 1 1 1 


27

■ Setting of the transmission speed and the parity 

+ 5 V 

+ 24 V 

RUN/MOD 

ERR/NET 

ON ON 

8 1 4 1 

4 3 2 1 

4 3 2 1 

0 0 

1 0 

NOTE: the transmission speed is factory set at 19200 Bd and the parity is factory set at "even". 


Parity 

none 

even 

odd 

x : neutral (0 or 1) 

1 1 

1 0 

Position 

0 x 


0 1 

OFF 

ON 

Transmission 

speed 

4800 Bd 

9600 Bd 

19200 Bd 




Module error: 

The power supply for the spool valve coils is monitored on the BUSLINK module. An error is signalised as soon as the voltage drops 

below 20 Volts. A module error does not cause the system to be stopped. The module error must be processed by the software. 

For detailed information see the MODBUS manual. 


When MODBUS islands are disconnected from the network they maintain their status, i.e. the coils remain in their last position (reset 

position is maintained). 

- A reset into zero position is available upon request (i.e. all outputs are reset to zero). 

FUSES 


MULTIPOL 

■ Fuses 

The power supply of the input modules must be protected with a quick-acting 2A fuse (A) preceding the island. 

The power supply of the output modules must be protected with a quick-acting 6.3A fuse (B) preceding the island. 

24V CC 

0V 

Connection diagram for the input cable 

- - - : optional (not necessary) 

A 


28 

Sub-D 

18 

37 

17 

36 

00236GB-2005/R01 


00236GB-2005/R01 


■ Connection of 37pin SUB-D connectors 

20 

21 

22 

23 

24 

25 

26 

27 

28 

29 

30 

31 

32 

33 

34 

35 

36 

37 

1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

API 

PLC 

SPS 

For OUTPUTS 

("V" spool valves) 

View from 

soldered side of 


OUTPUT 3 INPUT 0 

0 1 

0 1 

2 3 

2 3 

4 5 

4 5 

6 7 

6 7 

37 

36 

35 

34 

33 

32 

31 

30 

29 

28 

27 

26 

25 

24 

23 

22 

21 

20 

19 

18 

17 

16 

15 

14 

13 

12 

11 

10 

9 

8 

7 

6 

5 

4 

3 

2 

1 


View from 

soldered side of 

male connector 

V 0.0 

V 0.2 

V 0.4 

V 0.6 

V 1.0 

V 1.2 

V 1.4 

V 1.6 

V 2.0 

V 2.2 

V 2.4 

V 2.6 

V 3.0 

V 3.2 

V 3.4 

V 3.6 

V 0.1 

V 0.3 

V 0.5 

V 0.7 

V 1.1 

V 1.3 

V 1.5 

V 1.7 

V 2.1 

V 2.3 

V 2.5 

V 2.7 

V 3.1 

V 3.3 

V 3.5 

V 3.7 

* Pins 17 and 36 of the 37-pin connector must be connected to ground 

SUB-D Colour 

connector 

pin no. 

of the 

36 conductors Addressing 

Spool valve 

position 

Coils 

14 

1 brown 

1 

2 orange 

2 

3 yellow 

3 

4 green 

4 

5 blue 

5 

6 violet 

6 

7 grey 

7 

8 white 

8 

9 white- black 

9 

10 white-brown 

10 

11 white-red 

11 

12 white-orange 

12 

13 yellow-grey 

13 

14 yellow-black 

14 

15 blue-black 

15 

16 blue-brown 

16 

17 

18 

19 

black 

red 

- 

GND * 

24 V ** 


20 white-yellow 

1 

21 white-green 

2 

22 white-blue 

3 

23 white-violet 

4 

24 white-grey 

5 

25 brown-black 

6 

26 brown-red 

7 

27 yellow-orange 

8 

28 yellow-brown 

9 

29 brown-green 

10 

30 yellow-green 

11 

31 yellow-violet 

12 

32 blue-red 

13 

33 blue-orange 

14 

34 blue-green 

15 

35 blue-violet 

16 

36 

37 

blue-grey 

blue-yellow 

GND * 

24 V ** 

** Must be connected if the system is equipped with output modules 

*** Voltage supply to pin 1 of the M12 sensor input connectors 

(1) Take signal 14 into account for the address selection and the connection of the pilot for the 3/2 NC spool valves 

(2) Ground 

(3) Only one connection each necessary 

(1) Female connector (spool valves) 

12 

Addressing Input no. 

Input position 

IN 0.0 

1 

IN 0.1 

2 

IN 0.2 

3 

IN 0.3 

4 Module 

IN 0.4 

5 BYTE 0 

IN 0.5 

6 

IN 0.6 

7 

IN 0.7 

8 

IN 1.0 

9 

IN 1.1 

10 

IN 1.2 

11 

IN 1.3 

12 Module 

IN 1.4 

13 BYTE 1 

IN 1.5 

14 

IN 1.6 

15 

IN 1.7 

16 

- 

GND 

24 V DC 


(2) (3) 

*** 

- 

IN 2.0 

17 

IN 2.1 

18 

IN 2.2 

19 

IN 2.3 

20 Module 

IN 2.4 

21 BYTE 2 

IN 2.5 

22 

IN 2.6 

23 

IN 2.7 

24 

IN 3.0 

25 

IN 3.1 

26 

IN 3.2 

27 

IN 3.3 

28 Module 

IN 3.4 

29 BYTE 3 

IN 3.5 

30 

IN 3.6 

31 

IN 3.7 

32 

- 

24 V DC 

GND 

(2) (3) 

(3) 

Male connector (inputs) 

(3) 

API 

PLC 

SPS 

For INPUTS 

("IN") 

OUTPUT 3 INPUT 0 

0 1 

0 1 

2 3 

2 3 

4 5 

4 5 

6 7 

6 7 


29


30 

VALVE ISLANDS - GENERATION C



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Generation C / Génération C - ASCO Numatics

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