20111104_CN.12_complete_UK_LOW.pdf

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crimping tools 476 tools and accessories for crimp contacts for contacts of insert series: page MIXO ................ (100A) 163 description part No. part No. crimping tool for 100A CG series contacts basic tool mod. CEMBRE HT 45 with built-in ILME CGPZ locator (excluding crimp matrixes) crimp matrixes - for CG contacts with 16 mm 2 (AWG 6 - 5) section CGD 16 C - for CG contacts with 25 mm 2 (AWG 4 - 3) section CGD 25 C - for CG contacts with 35 mm 2 (AWG 2) section CGD 35 C thermoplastic carrying case CGPZ VLG for CGPZ * crimping tool - dimensions 445 x 290 x h 95mm - weight 1.2kg houses 20 pairs of matrixes * to store the CGPZ crimping tool inside the carrying case, turn the pliers head by 180° so that the locator becomes visible. manual crimping tool carrying case crimp matrixes
use and maintenance instructions General specifications The CGPZ crimping tool are a hydraulically operated tool suitable for manually crimping ILME CG series (100A max) removable crimp contacts which may be used in MIXO series type CG (page 3) modular inserts and CGT 16 adaptor to connect 16 mm 2 flexible safety wires to the largest of MIXO series frame earth terminals. By using a suitable, hexagonal footprint crimp matrix pair, these pliers allow crimped connections to be made which conform to the highest quality standards. The main features of these pliers are listed below: - Scope of application: suitable for crimping wire terminals for up to 150 mm 2 flexible copper wires. - Force developed: 50 kN (6 tons) - Nominal operating pressure: 600 bar (8.600psi) - Dimensions: length 346 mm (13.6ʼʼ) width (locked moving handle) 130 mm (5.1”) width (free moving handle) 250 mm (9.8”) - Weight: (without matrixes and without ILME locator) 2.0kg (4.4lbs) - Recommended oil: AGIP ARNICA 32 or SHELL TELLUS OIL TX 32 or equivalent - Other features: please read the user and maintenance manual supplied with the tool. The pliers are equipped with a locator specifically designed for ILME CG series crimp contacts already fitted on the moving part of the pliers head by means of the Allen screw provided. This CGPZ LOC locator is available on request if it needs replacing. WARNING: For crimping the CGT 16 adaptor, the crimp locating operation must be carried out by the user. User instructions 1) Preliminary operations According to requirements, the pliers can be fitted with one or more pairs of crimp matrixes selected from the matrixes listed in the catalogue, to crimp the contacts shown in the table below: article punching contacts mm 2 AWG min AWG max ref. (mm 2 ) (mm 2 ) CGD 16 C ME 3 CGMA 16, CGFA 16 16 6 5 CGT 16 (13.3) (16.8) CGD 25 C ME 5 CGMA 25, CGFA 25 25 4 3 (21.2) (26.7) CGD 35 C ME 7 CGMA 35, CGFA 35 35 - 2 (33.6) NOTE: The CG series crimp contacts are only suitable for crimping flexible copper wires featuring a nominal section shown in the table with the crimp matrixes shown in the table. Any contacts – wires – matrixes combination which does not conform to these instructions is not physically possible (ex: using 35 mm2 contacts with CGD 25 C matrixes is not possible because the pliers head would not close) or produces non conforming crimped connections or not usable in the MIXO series CG type connector modules. Open the tool head by moving the matrix supporting hook (22) outwards until the matrix support (21) is released. With reference to Figures 1 and 2, select a pair of matrixes suitable to the type of contact and insert them in the housings: one in the matrix support (21), the other one in the matrix pusher support (26). (NB: the two matrixes of each pair are the same). Insert the contact by resting it in the locator with the tip forward, then close the head. The contact crimp housing will be accessible in the mouth between the matrixes. NOTE: for CGMA 35 and CGFA 35 contacts, and their corresponding CGD 35 C matrix pair, the contact may be inserted even after closing the head. Remove the moving handle (36) by removing the handle locking belt from the handle. Before carrying out the next operations, make sure the head is fully closed to avoid damages. The pliers head can rotate by 180° in relation to the body, thus allowing the operator to work in the most comfortable position. WARNING: do not force the head by trying to rotate it when the tool is under pressure. 2) Approaching the matrixes If possible, rest the pliers head on a work top, then move the moving handle to start moving the matrixes closer to the contact, then carry on moving them until the contact is locked between the matrixes. Push the correctly stripped and suitable long (15 mm) wire all the way in the contact (or the CGT adaptor) crimp housing by carefully checking that the braids are fully compacted, are not damaged and, above all, are all fully inserted. Correctly pushing the contact in the locator ensures that the matrixes are exactly in the right area to compress (the contact crimp shaft centre). Make sure that the locator is free from any residue which would alter the position of the contact. For crimping the CFT 15 earth adaptor, manually locate the area to be crimped between the matrixes. If necessary, re-open the matrixes by following the instructions described in paragraph 4 and reposition the contact. 3) Crimping Continue to operate the moving handle (pumping): the piston will gradually move forward until the matrixes come into contact. Continue the pumping action until the maximum pressure valve clicks in. 4) Releasing the matrixes Fully press the pressure release lever (50) located on the pliers pumping body until the piston goes back and the matrixes open. To remove the crimped contact, re-open the pliers head. 5) Storage Fully return the piston as described in paragraph 4, then lock the moving handle in position by using the belt provided. Cleaning and maintenance The tool is very sturdy and does not required any special care; a correct operation is ensured by following a few simple precautions. The tool is supplied with a user and maintenance manual, which gives all detailed instructions. Read this manual before use. Fig. 1 Fig. 2 477 crimping tools
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Multipole connectors for industrial
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general index introduction to the c
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general enclosure index C-TYPE size
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IMPORTANT NOTES ILME designs and ma
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general overview MIXO series insert
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connector guide CHOOSE YOUR CONNECT
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general overview of the multipole c
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general features of multipole conne
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standards - connector inside a pane
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standards Determination of creepage
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general overview of the multipole c
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insert features for multipole conne
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conductor connections CSH Series Co
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conductor connections removable cri
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enclosure versions and applications
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enclosure versions and applications
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Web site The technical features of
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Enclosures and inserts combinations
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CKS 3 and 4 poles + m 10A - 400V en
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CK...RY 3 and 4 poles + m 10A - 250
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CD 7 poles + m 10A - 250V enclosure
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CD 15 poles + m 10A - 250V enclosur
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CD 128 poles + m 10A - 250V enclosu
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CT - CTS inserts with incorporated
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CT - CTS 64 poles + m 10A - 250V en
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CDD 24 poles + m 10A - 250V enclosu
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CDD 144 poles + m 10A - 250V enclos
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CQ 12 poles + m coding positions fo
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CQ 5 poles + m 16A - 230/400V enclo
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CQ 4 poles (40A - 400/690V) + 2 pol
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CDC 10 poles + m 16A - 250V enclosu
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CQE 80 CQE 10 poles + m 16A - 500V
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CSH 86 introduction As an improveme
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CSH 88 CSH 6 poles + m 16A - 500V e
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CSH 90 CSH 16 poles + m 16A - 500V
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CSH 92 CSH 32 poles + m 16A - 500V
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CCE 94 CCE 6 poles + m 16A - 500V e
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CCE 96 CCE 10 poles + m 16A - 500V
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JCNE - JCSE 106 enclosures: size
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CNE...RY 112 CNE...RY 6 poles + m 1
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CNE...RY 114 CNE...RY 16 poles + m
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CNE...RY 116 CNE...RY 48 poles + m
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CSS 10 poles + m 16A - 500V enclosu
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CTE - CTSE - CT inserts with incorp
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CTE - CTSE 10 poles + m 16A - 500V
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CTE - CTSE 24 poles + m 16A - 500V
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CT 10 poles + m 16A - 400V enclosur
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CT 24 poles + m 16A - 400V enclosur
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CME - CMSE 3 + 2 (aux) poles + m 16
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CME 16 + 2 (aux) poles + m 16A - 40
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CME 32 + 4 (aux) poles + m 16A - 40
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CP 150 CP 12 poles + m 35A - 400/69
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CX 152 CX 6 poles (40A - 690V) + 36
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CX 154 CX 4 poles (80A - 690V) + m
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MIXO 156 MIXO modular units for mul
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MIXO 158 MIXO modular units for mul
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MIXO 160 MIXO modular units 1 pole
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MIXO 162 main features MIXO CX..G 1
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MIXO 164 MIXO modular units 2 poles
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MIXO main features MIXO CX 3/4 XD m
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MIXO 170 main features MIXO CX 4 X
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MIXO 176 MIXO modular units HT 2 po
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MIXO 180 MIXO modular units 1 or 4
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MIXO 184 MIXO modular units for 2 R
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MIXO 186 MIXO modular units for 9-p
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MIXO MIXO modular inserts for multi
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MIXO 190 MIXO modular units for coa
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MIXO 192 MIXO modular units accesso
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MIXO 194 MIXO frames for modular un
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C-TYPE - metallic - CLASS rotative
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standards 198 ENCLOSURE CHARACTERIS
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C-TYPE - grandezza 32.13 200 combin
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C-TYPE - size 21.21 202 CK and MK e
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C-TYPE - size 21.21 204 CK and MK e
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C-TYPE - size 32.13 CQ enclosures s
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C-TYPE - size 49.16 208 CZ and MZ e
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CH - CA and MH - MA enclosures size
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235
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CQ and MQ - CZAC and CACsize “104
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CH and MH enclosures size “77.62
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IP67
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enclosures with IP67 V-Type closure
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IP67 V-Type enclosure closing movem
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C7 - C7A and M7 - M7A IP67 enclosur
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C7 - C7A and M7 - M7A IP67 enclosur
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accessories for multiple connectors
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CV - CVA and MV - MVA enclosures si
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V-TYPE - size 57.27 264 CV enclosur
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V-TYPE - size 57.27 266 CV - CVA an
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V-TYPE - size 77.27 268 CV enclosur
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V-TYPE - size 77.27 270 CV - CVA an
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V-TYPE - size 104.27 272 CV enclosu
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V-TYPE - size 104.27 274 CV - CVA a
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T-TYPE - overview 278 characteristi
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T-TYPE - overview introduction New
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T-TYPE - size 44.27 282 TC - TM enc
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T-TYPE - size 77.27 284 TC - TM enc
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JEI - size 44.27 288 JCV enclosures
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JEI - size 104.27 294 JCV enclosure
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BIG - overview BIG 296
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BIG - overview BIG Enclosures The s
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BIG - overview Simplified wiring Co
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BIG - overview Range The new items
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BIG - size 44.27 304 CB - MB BIG en
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BIG - size 104.27 316 CB - MB BIG e
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BIG - size 104.27 318 CB - MB BIG e
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V-TYPE - V-Type enclosures 320 C7 -
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enclosures for aggressive environme
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CK and MK enclosures size “21.21
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EMC connectors and electromagnetic
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CQ enclosures size “32.13” EMC
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CZ and MZ enclosures size “66.16
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characteristics Description CENTRAL
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CA and MA enclosures size “44.27
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IP68 - overview general characteris
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special enclosures 372 CG - MG encl
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830V - size 57.27 392 CM - CMA and
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830V - size 57.27 394 CM - CMA and
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396
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830V - size 77.27 398 CM - CMA and
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830V - size 77.27 400 CM - CMA and
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CM - CMA and MM - MMA enclosures si
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COB panel supports for multipole co
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COB panel supports for multipole co
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CZAC and CAC enclosures for special
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CMAN enclosures enclosures for spec
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CYG enclosures for special applicat
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CYG special design enclosures enclo
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accessories 422 complements and acc
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accessories 424 accessories for mul
Page 428 and 429: accessories 426 accessories for mul
Page 436 and 437: accessories 434 CR bridges for delt
Page 444 and 445: accessories 442 CJ RJ45 connector A
Page 446 and 447: accessories 444 adaptor inserts 1 s
Page 448 and 449: accessories 446 adaptor inserts 1 s
Page 450: attenuation 448 coaxial connectors
Page 453 and 454: DESINA main features Hybrid socket
Page 455 and 456: DESINA main features 1.6 Self-extin
Page 457 and 458: DESINA feature of inserts for multi
Page 459 and 460: CXL 2 pole fibre optics + 4 poles 1
Page 461 and 462: CK and MK enclosures size “21.21
Page 463: CK and MK enclosures size “21.21
Page 466 and 467: crimping tools 464 tools and access
Page 486 and 487: crimping tools tools and accessorie
Page 494 and 495: load curves 492 limit current curve
Page 504 and 505: Part Nos. index 502 Part Nos. index
Page 518 and 519: Notes
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