20111104_CN.12_complete_UK_LOW.pdf

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crimping tools 482 tools and accessories for crimp contacts for contacts of insert series: page CD ...................... (10A) 45-53 CDD .................... (10A) 59-66 CDC .................... (16A) 73-77 CQ .............. (16A/10A) 69-70 CQE .................... (16A) 80-85 CCE .................... (16A) 94-104 CMCE ................ (16A) 134-146 CX 8/24 ...... (10A/16A) 151 CX 6/36 * ............ (10A) 152 CX 12/2 * ............ (10A) 153 MIXO .......... (10A/16A) 172-1184 * the underlined polarities indicate those contacts that require the tools shown in this page description part No. part No. crimping tool with automatic positioner model DANIELS WA27FAP (inserts excluded) CCPZPA positioner inserts (see note) - male contacts 10A (CDM series) CCTPADM - female contacts 10A (CDF series) CCTPADF - male contacts 16A (CCM series) CCTPACM - female contacts 16A (CCF series) CCTPACF “go / no go” control gauge to verify indenter closure (see note) CCPNP insertion tool for insertion of the contacts into the inserts for crimped contacts up to 0.75 mm 2 CCINA removal tools for the extraction of contacts from the inserts - for 10A contacts 1) CCES - for 16A contacts 2) CQES replacement tip for CCES removal tool CCPR RN Notes: 1) for CQ, CD, CDD, CX inserts (10A auxiliary contacts) and MIXO module (10A) 2) for CQ, CQE, CCE, CMCE inserts (excluded 16+2) and MIXO module (16A) for CDC, CMCE (16+2), CX inserts (contacts 16A insert CX 8/24) using a flat 3 mm screwdriver Positioner inserts - Interchangeable and indispensable accessories of the CCPZPA crimping tool precisely position the contact where crimping is performed. Each contact requires its own positioner insert selected according to the type of contact (10A or 16A) and the kind (male or female). “go / no go” control gauge conforms with international standard MIL-C-22520/3 - A tool used to periodically check that the crimping tool meets standard requirements. CCPNP red (no go) green (go) pneumatic crimping tool with insertion tool automatic positioner - inserts - gauge removal tools - tip CCPZPA CCINA CCTPADM and CCTPADF CCTPACM and CCTPACF crimping depth adjuster selector CCES CCPR RN CQES
use and maintenance instructions General specifications This is the pneumatic version of the manual crimping tool. Crimping is performed with 8 pressure points. The tool is equipped with a geared mechanism to control the complete crimping cycle. Thanks to the automatic positioner it is possible to crimp simply by inserting the uncrimped contact + wire into the tool crimping cavity. It is also necessary to order the interchangeable positioner inserts relative to the series of contacts to be crimped. The tool operating pressure is 5.5 ÷ 8.3 bar. It is recommended to utilise a lubrication, adjustment and air filtering unit. Crimping range Wire section: dimension from 0.12 mm 2 (26 AWG) to 4 mm 2 (12 AWG). Fig. A (complete crimping tool) automatic positioner cable + contact needle valve selector dial compressed air supply Checking the crimping complete cycle control mechanism Correct operation can be checked based on the following procedure: 1. Reduce the pressure to 1 bar. 2. Using a contact that corresponds to the installed positioner, with size 0.5, and a wire with section 0.5 mm 2 , use the crimping tool, referring to the crimping instructions. The indenters will not reach the fully closed position and the contact will be internally blocked if the geared mechanism is operating correctly. 3. To release the partially crimped contact, increase the air pressure of the line to 5.5 ÷ 8.3 bar and again use the crimping tool. It will then complete the crimping, allowing the indenters to return to the fully open position. Crimping instructions 1. To obtain the suitable selector number, refer to the data plate located on the cover of the positioner case, and adjust the selector dial as specified. 2. Insert the contact and the prepared conductor through the opening of the indenter in the crimping tool casing (Fig. A). 3. Exert slight pressure until the crimping tool automatically crimps the contact. CAUTION: Wire sections less than 0.34 mm 2 (24 AWG) up to 0.08 mm 2 (28 AWG) or equivalent are not sufficiently rigid, so that it may be rather difficult to push the contact + wire. 4. Check the position of the crimping on the contact crimping foot. Ideally, the crimping should be between the inspection hole and the top edge of the crimping foot. The head of the contact should not be squared and the inspection hole should be intact. Crimping tool maintenance No maintenance is required. However, it is good practice to keep the indenter tips free from residual deposits of the coloured band (some types of crimp contacts as per MIL standards are identified by coloured bands in the crimping area) and any other debris. A metal brush may be used for this purpose. The following is strongly recommended: 1. DO NOT immerse the tools in a solution to clean them. 2. DO NOT brush oil in the tools to lubricate them. 3. DO NOT try to disassemble the tool or repair it. This is a high-precision crimping tool and must be used as such. Installation or replacement of a positioner insert 1. Disconnect the workshop compressed air source. 2. Disconnect the air hoses from the automatic positioner (rapid connectors). 3. Remove the connection screws, using the 3.5 mm Allen wrench (supplied with the kit), to separate the automatic positioner from the crimping tool. 4. Unscrew the positioner closing housing. 5. Install or replace the proper positioner insert in the positioner housing, replacing the underlying spring. 6. Reverse the operations, as described from point 4 to point 1. Fig. B (automatic positioner) closing body cap positioner body lock nut positioner insert Crimping position adjustment (Fig. B) 1. Release the automatic positioner from the crimping tool body (see points 1 and 2 “Installation replacement of a positioner insert”). 2. While holding the positioner body in position using a 19 mm wrench, loosen the lock nut with a 14 mm wrench. 3. Push the positioner insert toward the bottom and lock it using the lock pin. 4. If the pin doesnʼt lock, unscrew the valve body toward the bottom. 5. With the pin locked, tighten the valve body toward the top until it strikes against the positioner insert. 6. While maintaining that position, tighten the lock nut. 7. Replace and connect the positioner on the crimping tool. 8. Release the lock pin in the “free” position. Instructions to check calibration The operations to check the crimping tool must be carried out with the selector dial in position 4 and the CCPNP gauge. CAUTION! Do not crimp the gauge. Calibration check 1. Disconnect the compressed air. 2. Push the positioner insert toward the bottom and lock it using the lock pin. 3. Reconnect the compressed air. 4. Turn the needle valve counterclockwise to open the air supply (Fig. A). 5. The indenters will extend and remain in the extracted position until the valve is closed. 6. Check using the gauge, referring to the “go / no go” instructions reported below. 7. When the calibration check has been completed, close the needle valve turning it clockwise (Fig. A). 8. Put the lock pin in the “free” position. “GO” - Insert the end (green) of the gauge as shown (Fig. 1). The gauge must pass freely between the indenter tips. “NO GO” - Insert the end (red) of the gauge as shown (Fig. 2). The gauge should not pass through the opening. free lock pin (locked) valve body Gauge tool selector Ø A ± 0.00254 mm Ø B ± 0.00254 mm pos. No. (go) green (no go) red CCPNP 4 0.991 (mm) 1.118 (mm) Ø A Fig. 1 Ø B retainer screws to lower to raise Fig. 2 483 crimping tools
Page 1 and 2:
Multipole connectors for industrial
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general index introduction to the c
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general enclosure index C-TYPE size
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IMPORTANT NOTES ILME designs and ma
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general overview MIXO series insert
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connector guide CHOOSE YOUR CONNECT
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general overview of the multipole c
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general features of multipole conne
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standards - connector inside a pane
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standards Determination of creepage
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general overview of the multipole c
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insert features for multipole conne
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conductor connections CSH Series Co
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conductor connections removable cri
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enclosure versions and applications
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enclosure versions and applications
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Web site The technical features of
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Enclosures and inserts combinations
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CKS 3 and 4 poles + m 10A - 400V en
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CK...RY 3 and 4 poles + m 10A - 250
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CD 7 poles + m 10A - 250V enclosure
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CD 15 poles + m 10A - 250V enclosur
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CD 128 poles + m 10A - 250V enclosu
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CT - CTS inserts with incorporated
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CT - CTS 64 poles + m 10A - 250V en
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CDD 24 poles + m 10A - 250V enclosu
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CDD 144 poles + m 10A - 250V enclos
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CQ 12 poles + m coding positions fo
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CQ 5 poles + m 16A - 230/400V enclo
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CQ 4 poles (40A - 400/690V) + 2 pol
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CDC 10 poles + m 16A - 250V enclosu
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CQE 80 CQE 10 poles + m 16A - 500V
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CSH 86 introduction As an improveme
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CSH 88 CSH 6 poles + m 16A - 500V e
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CSH 90 CSH 16 poles + m 16A - 500V
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CSH 92 CSH 32 poles + m 16A - 500V
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CCE 94 CCE 6 poles + m 16A - 500V e
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CCE 96 CCE 10 poles + m 16A - 500V
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JCNE - JCSE 106 enclosures: size
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CNE...RY 112 CNE...RY 6 poles + m 1
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CNE...RY 114 CNE...RY 16 poles + m
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CNE...RY 116 CNE...RY 48 poles + m
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CSS 10 poles + m 16A - 500V enclosu
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CTE - CTSE - CT inserts with incorp
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CTE - CTSE 10 poles + m 16A - 500V
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CTE - CTSE 24 poles + m 16A - 500V
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CT 10 poles + m 16A - 400V enclosur
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CT 24 poles + m 16A - 400V enclosur
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CME - CMSE 3 + 2 (aux) poles + m 16
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CME 16 + 2 (aux) poles + m 16A - 40
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CME 32 + 4 (aux) poles + m 16A - 40
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CP 150 CP 12 poles + m 35A - 400/69
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CX 152 CX 6 poles (40A - 690V) + 36
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CX 154 CX 4 poles (80A - 690V) + m
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MIXO 156 MIXO modular units for mul
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MIXO 158 MIXO modular units for mul
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MIXO 160 MIXO modular units 1 pole
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MIXO 162 main features MIXO CX..G 1
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MIXO 164 MIXO modular units 2 poles
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MIXO main features MIXO CX 3/4 XD m
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MIXO 170 main features MIXO CX 4 X
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MIXO 176 MIXO modular units HT 2 po
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MIXO 180 MIXO modular units 1 or 4
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MIXO 184 MIXO modular units for 2 R
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MIXO 186 MIXO modular units for 9-p
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MIXO MIXO modular inserts for multi
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MIXO 190 MIXO modular units for coa
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MIXO 192 MIXO modular units accesso
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MIXO 194 MIXO frames for modular un
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C-TYPE - metallic - CLASS rotative
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standards 198 ENCLOSURE CHARACTERIS
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C-TYPE - grandezza 32.13 200 combin
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C-TYPE - size 21.21 202 CK and MK e
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C-TYPE - size 21.21 204 CK and MK e
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C-TYPE - size 32.13 CQ enclosures s
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C-TYPE - size 49.16 208 CZ and MZ e
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CH - CA and MH - MA enclosures size
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235
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CQ and MQ - CZAC and CACsize “104
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CH and MH enclosures size “77.62
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IP67
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enclosures with IP67 V-Type closure
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IP67 V-Type enclosure closing movem
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C7 - C7A and M7 - M7A IP67 enclosur
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C7 - C7A and M7 - M7A IP67 enclosur
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accessories for multiple connectors
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CV - CVA and MV - MVA enclosures si
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V-TYPE - size 57.27 264 CV enclosur
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V-TYPE - size 57.27 266 CV - CVA an
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V-TYPE - size 77.27 268 CV enclosur
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V-TYPE - size 77.27 270 CV - CVA an
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V-TYPE - size 104.27 272 CV enclosu
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V-TYPE - size 104.27 274 CV - CVA a
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T-TYPE - overview 278 characteristi
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T-TYPE - overview introduction New
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T-TYPE - size 44.27 282 TC - TM enc
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T-TYPE - size 77.27 284 TC - TM enc
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JEI - size 44.27 288 JCV enclosures
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JEI - size 104.27 294 JCV enclosure
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BIG - overview BIG 296
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BIG - overview BIG Enclosures The s
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BIG - overview Simplified wiring Co
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BIG - overview Range The new items
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BIG - size 44.27 304 CB - MB BIG en
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BIG - size 104.27 316 CB - MB BIG e
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BIG - size 104.27 318 CB - MB BIG e
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V-TYPE - V-Type enclosures 320 C7 -
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enclosures for aggressive environme
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CK and MK enclosures size “21.21
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EMC connectors and electromagnetic
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CQ enclosures size “32.13” EMC
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CZ and MZ enclosures size “66.16
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characteristics Description CENTRAL
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CA and MA enclosures size “44.27
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IP68 - overview general characteris
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special enclosures 372 CG - MG encl
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830V - size 57.27 392 CM - CMA and
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830V - size 57.27 394 CM - CMA and
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396
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830V - size 77.27 398 CM - CMA and
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830V - size 77.27 400 CM - CMA and
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CM - CMA and MM - MMA enclosures si
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COB panel supports for multipole co
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COB panel supports for multipole co
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CZAC and CAC enclosures for special
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CMAN enclosures enclosures for spec
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CYG enclosures for special applicat
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CYG special design enclosures enclo
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accessories 422 complements and acc
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accessories 424 accessories for mul
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Page 434 and 435: accessories 432 accessories for mul
Page 436 and 437: accessories 434 CR bridges for delt
Page 444 and 445: accessories 442 CJ RJ45 connector A
Page 446 and 447: accessories 444 adaptor inserts 1 s
Page 448 and 449: accessories 446 adaptor inserts 1 s
Page 450: attenuation 448 coaxial connectors
Page 453 and 454: DESINA main features Hybrid socket
Page 455 and 456: DESINA main features 1.6 Self-extin
Page 457 and 458: DESINA feature of inserts for multi
Page 459 and 460: CXL 2 pole fibre optics + 4 poles 1
Page 461 and 462: CK and MK enclosures size “21.21
Page 463: CK and MK enclosures size “21.21
Page 466 and 467: crimping tools 464 tools and access
Page 486 and 487: crimping tools tools and accessorie
Page 494 and 495: load curves 492 limit current curve
Page 504 and 505: Part Nos. index 502 Part Nos. index
Page 518 and 519: Notes
show all

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