20111104_CN.12_complete_UK_LOW.pdf

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crimping tools tools and accessories for crimp contacts for contacts of insert series: page CD ...................... (10A) 45-53 CDD .................... (10A) 59-66 CDC .................... (16A) 73-77 CQ .............. (16A/10A) 69-70 CQE .................... (16A) 80-85 CCE .................... (16A) 94-104 CMCE ................ (16A) 134-146 CX 8/24 ...... (10A/16A) 151 CX 6/36 * ............ (10A) 152 CX 12/2 * ............ (10A) 153 MIXO .......... (10A/16A) 172-1184 * the underlined polarities indicate those contacts that require the tools shown in this page description part No. part No. stripping, crimping machine Zoller+Fröhlich AM-03 Universal model ZFU-CD insertion tool for insertion of the contacts into the inserts for crimped contacts up to 0.75 mm 2 CCINA removal tools for the extraction of contacts from the inserts - for 10A contacts 1) CCES - for 16A contacts 2) CQES replacement tip for CCES removal tool CCPR RN Notes: 1) for CQ, CD, CDD, CX inserts (10A auxiliary contacts) and MIXO module (10A) 2) for CQ, CQE, CCE, CMCE inserts (excluded 16+2) and MIXO module (16A). For CDC, CMCE (16+2), CX inserts (16A contacts CX 8/24 insert) a 3 mm flat screwdriver should be used Supplied with the following accessories: - 1 vibrating conveyor feeder bowl for CD contact series - 1 vibrating conveyor feeder bowl for male CC contact series - 1 vibrating conveyor feeder bowl for female CC contact series - 1 feeder tube (contact passage from vibrating conveyor to machine) for CD contact series - 1 feeder tube (contact passage from vibrating conveyor to machine) for CC contact series - 1 contact holder (in crimping position) for male CD contact series - 1 contact holder (in crimping position) for female CD contact series - 1 contact holder (in crimping position) for CC contact series - 1 contact stop for CD contact series 484 Technical specifications Drive .........................................................electro-pneumatic Electric feeder .....................................................230V/50Hz Absorbed power .........................................................120VA Fuse (on the system filter module)......................2 x 2 A mT Air operating pressure ...............................................5.5 bar Air consumption .....................................................2 nl/cycle Flexible conductors in conformity with.....IEC 60228 class 5 Rated section ...................0.34-2.5 mm 2 (22 AWG-14 AWG) Feeding length ...........................................................52 mm Contacts ...........................................................loose, turned Contact breaker ............................................see list of tools Feeding....................................................vibrating conveyor Crimping form.....................................................4/8 ratchets Cycle time .............................................................2.5 s - 3 s Continuous sound level .......................................
user and maintenance instructions General specifications The Zoller+Fröhlich AM-03 Universal stripping-crimping machine is a semi-automatic, electro-pneumatically operated bench machine used to quickly and reliably strip flexible copper wires and to crimp loose, turned crimp male and female, CD series (10A max) and CC series (16A max) contacts in a single run. The contacts are automatically fed by means of a vibro-conveyor unit fitted on the top section of the machine. The machine carries out the crimping operation with four, eight pressure point indenters, in compliance with the requirements set out in the MIL-C-22520/1 standard. The stripping depth and crimping depth adjustment is controlled by a software controlled motor. Up to 50 different combinations may be stored and retrieved from the program; these combinations are useful, for example, to meet different requirements related to the wire insulator type and thickness. The adjustment and programming operations are carried out by using the keypad located on the front panel. The LCD display shows all the functions, the main information and any errors. The machine is fitted with devices used to check that the crimping cycle has been <strong>complete</strong>d. The general safety instructions described in the machine user and maintenance manual must be followed and the use of the machine should only be restricted to qualified and trained personnel. display keypad feeding cup feeding tube vibro-conveyor unit knob cable entry front panel stripping residues collection tray Crimping range Wire section: from 0.34 mm 2 (AWG 26) to 2.5 mm 2 (AWG 14). filter Description of the machine To ensure a correct operation, the machine must be positioned on a hard bench, which does not amplify the effects of the internal movements occurring inside the machine. The machine consists of a vibrator which loads the contacts, of a tube which feeds the contacts and of a motorised wire stripping and contact crimping unit. For each type and size of contact, the machine is provided with a factory stored preset program (see the machine user manual), which may be customised at any time. The program allows the user to: load, edit and save a program, as well as check/edit the stripping length and depth and the crimping depth. Warning: when the machine is switched on, the working program is always the last program used. The machine electronics adjustment is carried out by means of the keypad. Select one of the 12 programs (see table on page 308) according to the contact used *. Each program stores the stripping and crimping depth. The stripping depth is the measurement in mm of how much the stripping blades must penetrate the insulator to strip it off, and depends on the type of cable used. The crimping depth is the measurement in mm of how much the four indenters must penetrate the contact at the end of the crimping operation. This depth depends on the size and shape of the contact (crimp shaft thickness) and determines the quality of the crimping operation in terms of gas tightness and resistance to tensile stress. * Note: the machine also has a 12C program suitable for 10 A, 2.5 mm 2 crimp contacts with 6 mm stripping length. This program is therefore unsuitable for ILME CD series contacts (stripping length 8 mm). Operational setups The tool carrier carriage may be accessed by opening the front door, by anticlockwise rotation of the knob, which releases the pressure from all the valves. For tool selection, see table on page 308. - For CD series male and female crimp contacts (10A max), the feeding cup A must be fitted onto the machine, whilst for CC series crimp contacts (16A max) feeding cup B (M) for male contacts and B (F) for female contacts must be used. - The feeding tubes to be fitted are A for CD series contacts and B for CC series contacts respectively. - The wire holders which support the wire during the stripping stage feature three different sizes for CD contacts and two sizes for CC contacts. - The contact holders are two (A (M) for male contacts and A (F) for female contacts) for CD series contacts, according to the different rear diameter between male and female contacts in this series, whilst there is only one holder (B) for CC series contacts. - The contact holder is A for CD series contacts and B for CC series contacts. Feeding the wire The wire must be cut straight and the single braids must not be bent or pulled apart; in particular, the first 4cm must be perfectly straight. Checking the stripping depth: The machine can be operated simply as a stripping machine by disabling the crimping operation. Please refer to the machine user manual. Maintenance and repairs Stripping residues collection tray: empty the tray approximately every 2000 cycles (the frequency depends on the sizes of the stripped wire and on the stripping length). Pneumatically controlled maintenance unit: regularly drain any water that may have collected. The trap may be cleaned with water. To remove the trap, simply disconnect the air supply. The filter unit may be unscrewed for cleaning purposes, then immerged in a cleaning agent (such as petrol or oil), thoroughly washed and dried. Checking the calibration values The correct calibration of the machine must be periodically checked by using the “GO / NO GO” caliper supplied as standard with the machine, by following the procedure described in the machine user and maintenance manual. 485 crimping tools
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Multipole connectors for industrial
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general index introduction to the c
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general enclosure index C-TYPE size
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IMPORTANT NOTES ILME designs and ma
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general overview MIXO series insert
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connector guide CHOOSE YOUR CONNECT
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general overview of the multipole c
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general features of multipole conne
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standards - connector inside a pane
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standards Determination of creepage
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general overview of the multipole c
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insert features for multipole conne
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conductor connections CSH Series Co
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conductor connections removable cri
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enclosure versions and applications
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enclosure versions and applications
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Web site The technical features of
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Enclosures and inserts combinations
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CKS 3 and 4 poles + m 10A - 400V en
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CK...RY 3 and 4 poles + m 10A - 250
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CD 7 poles + m 10A - 250V enclosure
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CD 15 poles + m 10A - 250V enclosur
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CD 128 poles + m 10A - 250V enclosu
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CT - CTS inserts with incorporated
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CT - CTS 64 poles + m 10A - 250V en
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CDD 24 poles + m 10A - 250V enclosu
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CDD 144 poles + m 10A - 250V enclos
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CQ 12 poles + m coding positions fo
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CQ 5 poles + m 16A - 230/400V enclo
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CQ 4 poles (40A - 400/690V) + 2 pol
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CDC 10 poles + m 16A - 250V enclosu
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CQE 80 CQE 10 poles + m 16A - 500V
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CSH 86 introduction As an improveme
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CSH 88 CSH 6 poles + m 16A - 500V e
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CSH 90 CSH 16 poles + m 16A - 500V
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CSH 92 CSH 32 poles + m 16A - 500V
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CCE 94 CCE 6 poles + m 16A - 500V e
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CCE 96 CCE 10 poles + m 16A - 500V
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JCNE - JCSE 106 enclosures: size
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CNE...RY 112 CNE...RY 6 poles + m 1
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CNE...RY 114 CNE...RY 16 poles + m
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CNE...RY 116 CNE...RY 48 poles + m
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CSS 10 poles + m 16A - 500V enclosu
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CTE - CTSE - CT inserts with incorp
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CTE - CTSE 10 poles + m 16A - 500V
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CTE - CTSE 24 poles + m 16A - 500V
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CT 10 poles + m 16A - 400V enclosur
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CT 24 poles + m 16A - 400V enclosur
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CME - CMSE 3 + 2 (aux) poles + m 16
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CME 16 + 2 (aux) poles + m 16A - 40
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CME 32 + 4 (aux) poles + m 16A - 40
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CP 150 CP 12 poles + m 35A - 400/69
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CX 152 CX 6 poles (40A - 690V) + 36
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CX 154 CX 4 poles (80A - 690V) + m
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MIXO 156 MIXO modular units for mul
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MIXO 158 MIXO modular units for mul
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MIXO 160 MIXO modular units 1 pole
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MIXO 162 main features MIXO CX..G 1
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MIXO 164 MIXO modular units 2 poles
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MIXO main features MIXO CX 3/4 XD m
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MIXO 170 main features MIXO CX 4 X
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MIXO 176 MIXO modular units HT 2 po
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MIXO 180 MIXO modular units 1 or 4
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MIXO 184 MIXO modular units for 2 R
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MIXO 186 MIXO modular units for 9-p
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MIXO MIXO modular inserts for multi
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MIXO 190 MIXO modular units for coa
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MIXO 192 MIXO modular units accesso
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MIXO 194 MIXO frames for modular un
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C-TYPE - metallic - CLASS rotative
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standards 198 ENCLOSURE CHARACTERIS
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C-TYPE - grandezza 32.13 200 combin
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C-TYPE - size 21.21 202 CK and MK e
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C-TYPE - size 21.21 204 CK and MK e
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C-TYPE - size 32.13 CQ enclosures s
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C-TYPE - size 49.16 208 CZ and MZ e
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CH - CA and MH - MA enclosures size
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235
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CQ and MQ - CZAC and CACsize “104
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CH and MH enclosures size “77.62
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IP67
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enclosures with IP67 V-Type closure
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IP67 V-Type enclosure closing movem
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C7 - C7A and M7 - M7A IP67 enclosur
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C7 - C7A and M7 - M7A IP67 enclosur
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accessories for multiple connectors
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CV - CVA and MV - MVA enclosures si
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V-TYPE - size 57.27 264 CV enclosur
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V-TYPE - size 57.27 266 CV - CVA an
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V-TYPE - size 77.27 268 CV enclosur
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V-TYPE - size 77.27 270 CV - CVA an
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V-TYPE - size 104.27 272 CV enclosu
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V-TYPE - size 104.27 274 CV - CVA a
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T-TYPE - overview 278 characteristi
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T-TYPE - overview introduction New
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T-TYPE - size 44.27 282 TC - TM enc
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T-TYPE - size 77.27 284 TC - TM enc
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JEI - size 44.27 288 JCV enclosures
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JEI - size 104.27 294 JCV enclosure
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BIG - overview BIG 296
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BIG - overview BIG Enclosures The s
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BIG - overview Simplified wiring Co
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BIG - overview Range The new items
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BIG - size 44.27 304 CB - MB BIG en
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BIG - size 104.27 316 CB - MB BIG e
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BIG - size 104.27 318 CB - MB BIG e
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V-TYPE - V-Type enclosures 320 C7 -
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enclosures for aggressive environme
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CK and MK enclosures size “21.21
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EMC connectors and electromagnetic
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CQ enclosures size “32.13” EMC
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CZ and MZ enclosures size “66.16
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characteristics Description CENTRAL
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CA and MA enclosures size “44.27
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IP68 - overview general characteris
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special enclosures 372 CG - MG encl
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830V - size 57.27 392 CM - CMA and
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830V - size 57.27 394 CM - CMA and
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396
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830V - size 77.27 398 CM - CMA and
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830V - size 77.27 400 CM - CMA and
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CM - CMA and MM - MMA enclosures si
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COB panel supports for multipole co
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COB panel supports for multipole co
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CZAC and CAC enclosures for special
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CMAN enclosures enclosures for spec
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CYG enclosures for special applicat
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CYG special design enclosures enclo
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accessories 422 complements and acc
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accessories 424 accessories for mul
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Page 436 and 437: accessories 434 CR bridges for delt
Page 438 and 439: accessories 436 accessories for mul
Page 444 and 445: accessories 442 CJ RJ45 connector A
Page 446 and 447: accessories 444 adaptor inserts 1 s
Page 448 and 449: accessories 446 adaptor inserts 1 s
Page 450: attenuation 448 coaxial connectors
Page 453 and 454: DESINA main features Hybrid socket
Page 455 and 456: DESINA main features 1.6 Self-extin
Page 457 and 458: DESINA feature of inserts for multi
Page 459 and 460: CXL 2 pole fibre optics + 4 poles 1
Page 461 and 462: CK and MK enclosures size “21.21
Page 463: CK and MK enclosures size “21.21
Page 466 and 467: crimping tools 464 tools and access
Page 494 and 495: load curves 492 limit current curve
Page 504 and 505: Part Nos. index 502 Part Nos. index
Page 518 and 519: Notes
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