PCON-C/CG Controller Positioner Type - pulsar.com.tr

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CAUTION 1. PC Software and Teaching Pendant Models New functions have been added to the entire <strong>PCON</strong> controller series. To support these new features, the <strong>com</strong>munication protocol has been changed to the general Modbus (Modbus-<strong>com</strong>pliant) mode. As a result, the existing PC software programs and teaching pendants <strong>com</strong>patible with RCP2 controllers can no longer be used. If you are using this controller, use a <strong>com</strong>patible PC software program and/or teaching pendant selected from the following models. PC software (with RS232C <strong>com</strong>munication cable) PC software (with USB <strong>com</strong>munication cable) Teaching pendant Simple teaching pendant Data setting unit Model RCM-101-MW RCM-101-USB RCM-T RCM-E RCM-P Remarks All are <strong>com</strong>patible with existing RCP2 controllers. 2. Re<strong>com</strong>mendation for Backing up Latest Data This product uses nonvolatile memory to store the position table and parameters. Normally the memory will retain the stored data even after the power is disconnected. However, the data may be lost if the nonvolatile memory be<strong>com</strong>es faulty. (We strongly re<strong>com</strong>mend that the latest position table and parameter data be backed up so that the data can be restored quickly in the event of power failure, or when the controller must be replaced for a given reason.) The data can be backed up using the following methods: [1] Save to a CD or FD from the PC software. [2] Hand write the position table and parameter table on paper.
CAUTION 3. Initial Parameter Settings at Startup After applying power, at least the three parameters specified below must be set in accordance with the specific application. Inappropriate settings of these parameters will prevent the controller from operating properly, so exercise due caution. For details on how to set the parameters, refer to “Parameter Settings” in the operation manual for the PC or teaching pendant. [1] Selecting the PIO pattern This controller provides six PIO pattern types to meet the needs of various applications. To select a desired type, set a corresponding value from 0 to 5 in parameter No. 25 (PIO pattern selection). The factory setting is “0 [Standard type].” Parameter No. 25 setting Feature of PIO pattern 0 Standard type A basic type supporting 64 positioning points and two zone outputs. * How to set zone boundaries within which to output a zone signal: Zone boundaries are set using parameter Nos. 1 and 2 for one zone output, and in the position table for another zone output. 1 Teaching type In this type, 64 positioning points and one zone output (boundaries are set in the position table) are supported. In addition to the normal positioning mode, the user can also select the teaching mode in which the actuator can be jogged via <strong>com</strong>mands from a PLC and the current actuator position can be written to a specified position. (Note 1) Jog <strong>com</strong>mands from a PLC are also accepted in the positioning mode. (Note 2) Positions can be rewritten by approximately 100,000 times. 2 256-point positioning type The number of positioning points is increased to 256, so only one zone output is available (boundaries are set in the position table). 3 512-point positioning type The number of positioning points is increased to 512, so no zone output is available. 4 7-point type The number of positioning points is limited to seven to offer separate direct <strong>com</strong>mand inputs and position <strong>com</strong>plete outputs for respective positions. PLC ladder sequence circuits can be designed easily. 5 3-point type Use of the controller as an air cylinder is assumed in this type. Position <strong>com</strong>plete output signals function differently in this type, <strong>com</strong>pared to the 7- point type. Specifically, the signal functions not only to “indicate position <strong>com</strong>plete,” but also to “detect a position” in the same manner as auto-switches of an air cylinder.
Page 1: PCON-C/CG<
Page 5 and 6: Safety Precautions (Please read bef
Page 7 and 8: • Turn off the power to the produ
Page 9 and 10: Table of Contents 1. Overview .....
Page 11 and 12: 6.2.3 Speed Change during Movement
Page 15 and 16: 1. Overview 1.1 Introduction This p
Page 17 and 18: 1.3 System Configuration 1.3.1 Inte
Page 19 and 20: 1.4 Procedure from Unpacking to Tes
Page 21 and 22: 1.5 Warranty Period and Scope of Wa
Page 23 and 24: 2.2 Name and Function of Each Part
Page 25 and 26: 2.3 External Dimensions An external
Page 27 and 28: [2] Precautions regarding wiring me
Page 29 and 30: 4. Wiring 4.1 Internal Drive-Power
Page 31 and 32: (2) Wiring the emergency-stop switc
Page 33 and 34: 24V EMG signal S1 [Controll
Page 35 and 36: [3] Enabling the EMG switch on the
Page 37 and 38: 4.2 External Drive-Power Cutoff Rel
Page 39 and 40: (2) Wiring the motor power cutoff r
Page 41 and 42: 4.3 Connecting the I/O Cables • P
Page 43 and 44: • PIO pattern 2 [256-point Positi
Page 45 and 46: • PIO pattern 4 [7-point
Page 47 and 48: Caution: When performing a continui
Page 49 and 50: 4.4.2 Encoder Relay Cable • Conne
Page 51 and 52: 5. I/O Signal Control and Signal Fu
Page 53 and 54:
5.2 PIO Patterns and Signal Assignm
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• PIO pattern = 1 [Teaching type]
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• PIO pattern = 3 [512-point type
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• PIO pattern = 5 [3-point type]
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5.3 Details of I/O Signal Functions
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• Brake release (BKRL) When the a
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• Movement to each position (ST0
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• Home return com</strong
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• Emergency stop (*EMGS) This sig
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(4) Acceleration/deceleration • E
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(9) Acceleration/deceleration mode
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(3) SS8C type Low-speed type (Lead:
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(3) RA4C type (4) RA6C type Low-spe
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(2) Load was not contacted (missed)
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6.2.5 Pause The actuator can be pau
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6.2.8 Overview of Teaching
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[2] 64-point type Command position
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Item Air cylinder RCP2 Determined b
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(2) Removing the gripped load This
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• Full servo control mode The pul
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7. Operation 7.1 How to Start 7.1.
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• Procedure of Normal Operation T
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Warning: Since the drive motor uses
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• Full-scale operation This produ
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(Note) If the home is not yet estab
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7.3 Positioning Mode (Back and Fort
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7.4 Push & Hold Mode Example of use
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7.4.1 Return Action after Push & Ho
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No. Position [mm] Position table (F
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No. Position [mm] Position table (F
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Command position Start Note Positio
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Controller PIO Ref
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7.9 Incremental Moves Example of us
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7.9.1 Judgment Method of End Positi
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(2) Push & hold mode The following
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7.10 Jogging/Teaching Using PIO If
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7.11 Operation in 7-point T
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• The movement com</stron
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7.12 Operation in 3-point T
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• Speed change during movement If
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8. Parameters 8.1 Parameter Table C
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8.2 Detail Explanation of Parameter
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• Default speed The factory setti
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• Automatic servo-off delay time
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• Enable function Whether to enab
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• Movement comma
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• Output mode of position <strong
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8.2.4 Servo Gain Adjustment Before
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9. PC/Teaching Pendant Connection M
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[2] Link-connection terminal block
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9.5 Detail Connection Diagram SIO c
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10.2 Alarm Level Classification Ala
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10.4 Alarm Description and Cause/Ac
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Code Error name Cause/Action 0CC Co
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Code Error name Cause/Action 0F4 Un
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Code Message name Description 180 A
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10.6 Specific Problems • I/O sign
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• A servo error occurred while th
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Appendix * Appendix List of Support
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Appendix • Correlation diagram of
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Appendix Example of Basic P
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Appendix R Position 3 set signal PC
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Appendix No. Category Name Unit Rec
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PCON-C/CG Controller Positioner Type - pulsar.com.tr

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