PCON-C/CG Controller Positioner Type - pulsar.com.tr

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• Always use IAI’s genuine cables for connection between the controller and the actuator. Also use IAI’s genuine products for the key <strong>com</strong>ponent units such as the actuator, controller and teaching pendant. • Before installing or adjusting the product or performing other operations on the product, display a sign that reads, “WORK IN PROGRESS. DO NOT TURN ON POWER.” If the power is turned on inadvertently, injury may result due to electric shock or sudden activation of an actuator. [Operation] • Turn on the power to individual equipment one by one, starting from the equipment at the highest level in the system hierarchy. Failure to do so may cause the product to start suddenly, resulting in injury or product damage. • Do not insert a finger or object in the openings in the product. It may cause fire, electric shock or injury. [Maintenance, Inspection, Repair] • Do not touch the terminals when performing an insulation resistance test. Electric shock may result. (Do not perform any withstand voltage test, since the product uses DC voltage.) Note [Installation] • Do not place objects around the controller that will block airflows. Insufficient ventilation may damage the controller. • Do not configure a control circuit that will cause the load to drop in case of power failure. Configure a control circuit that will prevent the table or load from dropping when the power to the machine is cut off or an emergency stop is actuated. [Installation, Operation, Maintenance] • When handling the product, wear protective gloves, protective goggles, safety shoes or other necessary gear to ensure safety. [Disposal] • When the product be<strong>com</strong>es no longer usable or necessary, dispose of it properly as an industrial waste. Others • IAI shall not be liable whatsoever for any loss or damage arising from a failure to observe the items specified in “Safety Precautions.”
Table of Contents 1. Overview ................................................................................................................... 1 1.1 Introduction.................................................................................................................................. 1 1.2 How to Read the Model Specification.......................................................................................... 2 1.3 System Configuration .................................................................................................................. 3 1.3.1 Internal Drive-Power Cutoff Relay <strong>Type</strong> (<strong>PCON</strong>-C)............................................. 3 1.3.2 External Drive-Power Cutoff Relay <strong>Type</strong> (<strong>PCON</strong>-<strong>CG</strong>) ......................................... 4 1.4 Procedure from Unpacking to Test Operation and Adjustment ................................................... 5 1.5 Warranty Period and Scope of Warranty..................................................................................... 7 2. Specifications ............................................................................................................ 8 2.1 Basic Specifications..................................................................................................................... 8 2.2 Name and Function of Each Part of the <strong>Controller</strong> ..................................................................... 9 2.3 External Dimensions...................................................................................................................11 3. Installation and Noise Elimination............................................................................ 12 3.1 Installation Environment ............................................................................................................ 12 3.2 Power Supply ............................................................................................................................ 12 3.3 Noise Elimination and Grounding.............................................................................................. 12 3.4 Heat Radiation and Installation.................................................................................................. 14 4. Wiring ...................................................................................................................... 15 4.1 Internal Drive-Power Cutoff Relay <strong>Type</strong> (<strong>PCON</strong>-C) .................................................................. 15 4.1.1 External Connection Diagram.............................................................................. 15 4.1.2 Wiring the Power Supply/Emergency-Stop Switch............................................. 16 4.2 External Drive-Power Cutoff Relay <strong>Type</strong> (<strong>PCON</strong>-<strong>CG</strong>) .............................................................. 23 4.2.1 External Connection Diagram.............................................................................. 23 4.2.2 Wiring the Power Supply/Emergency-Stop Switch............................................. 24 4.3 Connecting the I/O Cables ........................................................................................................ 27 • PIO pattern 0 [Standard <strong>Type</strong>] ............................................................................................. 27 • PIO pattern 1 [Teaching <strong>Type</strong>] ............................................................................................. 28 • PIO pattern 2 [256-point Positioning <strong>Type</strong>] .......................................................................... 29 • PIO pattern 3 [512-point Positioning <strong>Type</strong>] .......................................................................... 30 • PIO pattern 4 [7-point <strong>Type</strong>] ................................................................................................. 31 • PIO pattern 5 [3-point <strong>Type</strong>] ................................................................................................. 32 4.4 Connecting the Actuator ............................................................................................................ 34 4.4.1 Motor Relay Cable................................................................................................. 34 4.4.2 Encoder Relay Cable ............................................................................................. 35 4.5 Connecting the Communication Cable...................................................................................... 36 5. I/O Signal Control and Signal Functions.................................................................. 37 5.1 Interface Circuit ......................................................................................................................... 37
Page 1 and 2: PCON-C/CG<
Page 3 and 4: CAUTION 3. Initial Parameter Settin
Page 5 and 6: Safety Precautions (Please read bef
Page 7: • Turn off the power to the produ
Page 11 and 12: 6.2.3 Speed Change during Movement
Page 15 and 16: 1. Overview 1.1 Introduction This p
Page 17 and 18: 1.3 System Configuration 1.3.1 Inte
Page 19 and 20: 1.4 Procedure from Unpacking to Tes
Page 21 and 22: 1.5 Warranty Period and Scope of Wa
Page 23 and 24: 2.2 Name and Function of Each Part
Page 25 and 26: 2.3 External Dimensions An external
Page 27 and 28: [2] Precautions regarding wiring me
Page 29 and 30: 4. Wiring 4.1 Internal Drive-Power
Page 31 and 32: (2) Wiring the emergency-stop switc
Page 33 and 34: 24V EMG signal S1 [Controll
Page 35 and 36: [3] Enabling the EMG switch on the
Page 37 and 38: 4.2 External Drive-Power Cutoff Rel
Page 39 and 40: (2) Wiring the motor power cutoff r
Page 41 and 42: 4.3 Connecting the I/O Cables • P
Page 43 and 44: • PIO pattern 2 [256-point Positi
Page 45 and 46: • PIO pattern 4 [7-point
Page 47 and 48: Caution: When performing a continui
Page 49 and 50: 4.4.2 Encoder Relay Cable • Conne
Page 51 and 52: 5. I/O Signal Control and Signal Fu
Page 53 and 54: 5.2 PIO Patterns and Signal Assignm
Page 55 and 56: • PIO pattern = 1 [Teaching type]
Page 57 and 58: • PIO pattern = 3 [512-point type
Page 59 and 60:
• PIO pattern = 5 [3-point type]
Page 61 and 62:
5.3 Details of I/O Signal Functions
Page 63 and 64:
• Brake release (BKRL) When the a
Page 65 and 66:
• Movement to each position (ST0
Page 67 and 68:
• Home return com</strong
Page 69 and 70:
• Emergency stop (*EMGS) This sig
Page 71 and 72:
(4) Acceleration/deceleration • E
Page 73 and 74:
(9) Acceleration/deceleration mode
Page 75 and 76:
(3) SS8C type Low-speed type (Lead:
Page 77 and 78:
(3) RA4C type (4) RA6C type Low-spe
Page 79 and 80:
(2) Load was not contacted (missed)
Page 81 and 82:
6.2.5 Pause The actuator can be pau
Page 83 and 84:
6.2.8 Overview of Teaching
Page 85 and 86:
[2] 64-point type Command position
Page 87 and 88:
Item Air cylinder RCP2 Determined b
Page 89 and 90:
(2) Removing the gripped load This
Page 91 and 92:
• Full servo control mode The pul
Page 93 and 94:
7. Operation 7.1 How to Start 7.1.
Page 95 and 96:
• Procedure of Normal Operation T
Page 97 and 98:
Warning: Since the drive motor uses
Page 99 and 100:
• Full-scale operation This produ
Page 101 and 102:
(Note) If the home is not yet estab
Page 103 and 104:
7.3 Positioning Mode (Back and Fort
Page 105 and 106:
7.4 Push & Hold Mode Example of use
Page 107 and 108:
7.4.1 Return Action after Push & Ho
Page 109 and 110:
No. Position [mm] Position table (F
Page 111 and 112:
No. Position [mm] Position table (F
Page 113 and 114:
Command position Start Note Positio
Page 115 and 116:
Controller PIO Ref
Page 117 and 118:
7.9 Incremental Moves Example of us
Page 119 and 120:
7.9.1 Judgment Method of End Positi
Page 121 and 122:
(2) Push & hold mode The following
Page 123 and 124:
7.10 Jogging/Teaching Using PIO If
Page 125 and 126:
7.11 Operation in 7-point T
Page 127 and 128:
• The movement com</stron
Page 129 and 130:
7.12 Operation in 3-point T
Page 131 and 132:
• Speed change during movement If
Page 133 and 134:
8. Parameters 8.1 Parameter Table C
Page 135 and 136:
8.2 Detail Explanation of Parameter
Page 137 and 138:
• Default speed The factory setti
Page 139 and 140:
• Automatic servo-off delay time
Page 141 and 142:
• Enable function Whether to enab
Page 143 and 144:
• Movement comma
Page 145 and 146:
• Output mode of position <strong
Page 147 and 148:
8.2.4 Servo Gain Adjustment Before
Page 149 and 150:
9. PC/Teaching Pendant Connection M
Page 151 and 152:
[2] Link-connection terminal block
Page 153 and 154:
9.5 Detail Connection Diagram SIO c
Page 155 and 156:
10.2 Alarm Level Classification Ala
Page 157 and 158:
10.4 Alarm Description and Cause/Ac
Page 159 and 160:
Code Error name Cause/Action 0CC Co
Page 161 and 162:
Code Error name Cause/Action 0F4 Un
Page 163 and 164:
Code Message name Description 180 A
Page 165 and 166:
10.6 Specific Problems • I/O sign
Page 167 and 168:
• A servo error occurred while th
Page 169 and 170:
Appendix * Appendix List of Support
Page 171 and 172:
Appendix • Correlation diagram of
Page 173 and 174:
Page 175 and 176:
Page 177 and 178:
Appendix Example of Basic P
Page 179 and 180:
Appendix R Position 3 set signal PC
Page 181 and 182:
Appendix No. Category Name Unit Rec
Page 183 and 184:
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PCON-C/CG Controller Positioner Type - pulsar.com.tr

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