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OPEN MORTISE&TENON<br />
Strength, durabiliry and ease of assembly -<br />
three reasons<br />
for using an open mortise and tenon joint to<br />
assemble the mid-caps of the porch posts.<br />
Open Mortise & Tenon - Also known as a "slip"<br />
joint, it has an open-ended mortise on one piece that<br />
accepts a tenon on the mating piece (Photo,below).Here<br />
again, these interlocking parts and the large glue suface<br />
they create form a strong, durablejoint.<br />
Layout - The first step in making an<br />
t<br />
Y.nl<br />
open lnortise and tenon is to lay out<br />
the joint.The mortise is laid<br />
out on one end of<br />
each piece,<br />
and<br />
the tenon on the other. This goes quickly because the<br />
layout for the mortise is exactly the same as it is for the<br />
tenon. I divide the thickness of the workpiece into thirds<br />
and use a combination square to lay out the Lines (Fig. 1).<br />
tcstering<br />
ftlortises<br />
It's best to cut the mortises first. This way, it's easier to<br />
nuke the tenons fit the mortises than vice vena.These mortises<br />
are fairly deep (21/a").So in order to make a safe, controlled<br />
cut, I use the band saw to cut both para of the joint.<br />
Fence Setup - For accuracy, you'll need to set up<br />
a fence.The location of this fence determines the width<br />
of the mortise.The idea here is to position the fence so<br />
the blade will cut to the inside of the layout bne (Fig. j).<br />
< Interlocking ports ond<br />
o lorge glue surfoce moke<br />
the open mortise ond lenon<br />
ioint o solid choice for midcops.<br />
Plus, these two L-shoped ossemblies<br />
wrop right oround o porch post iust like<br />
o collor, so ossembly is o snop.<br />
A A bond sow provides o controlled woy to cut the<br />
mortise. Here, the fence delermines the width of the<br />
mortise, while o stop block deiermines its depfh.<br />
A Loy out the mortise ond tenon I Set the bond sow fence, ond<br />
using o combinotion squore. then use one of the midcop pieces<br />
Divide the thickness into thirds. to set the locotion of o stop block.<br />
48<br />
A Cut both sides of the morlise, flipping the piece<br />
between cuts. Then bock off the fence, ond remove<br />
the middle woste section os shown obove.<br />
woRKBENcH fl.JuNa 2004