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'/<br />

OPEN MORTISE&TENON<br />

Strength, durabiliry and ease of assembly -<br />

three reasons<br />

for using an open mortise and tenon joint to<br />

assemble the mid-caps of the porch posts.<br />

Open Mortise & Tenon - Also known as a "slip"<br />

joint, it has an open-ended mortise on one piece that<br />

accepts a tenon on the mating piece (Photo,below).Here<br />

again, these interlocking parts and the large glue suface<br />

they create form a strong, durablejoint.<br />

Layout - The first step in making an<br />

t<br />

Y.nl<br />

open lnortise and tenon is to lay out<br />

the joint.The mortise is laid<br />

out on one end of<br />

each piece,<br />

and<br />

the tenon on the other. This goes quickly because the<br />

layout for the mortise is exactly the same as it is for the<br />

tenon. I divide the thickness of the workpiece into thirds<br />

and use a combination square to lay out the Lines (Fig. 1).<br />

tcstering<br />

ftlortises<br />

It's best to cut the mortises first. This way, it's easier to<br />

nuke the tenons fit the mortises than vice vena.These mortises<br />

are fairly deep (21/a").So in order to make a safe, controlled<br />

cut, I use the band saw to cut both para of the joint.<br />

Fence Setup - For accuracy, you'll need to set up<br />

a fence.The location of this fence determines the width<br />

of the mortise.The idea here is to position the fence so<br />

the blade will cut to the inside of the layout bne (Fig. j).<br />

< Interlocking ports ond<br />

o lorge glue surfoce moke<br />

the open mortise ond lenon<br />

ioint o solid choice for midcops.<br />

Plus, these two L-shoped ossemblies<br />

wrop right oround o porch post iust like<br />

o collor, so ossembly is o snop.<br />

A A bond sow provides o controlled woy to cut the<br />

mortise. Here, the fence delermines the width of the<br />

mortise, while o stop block deiermines its depfh.<br />

A Loy out the mortise ond tenon I Set the bond sow fence, ond<br />

using o combinotion squore. then use one of the midcop pieces<br />

Divide the thickness into thirds. to set the locotion of o stop block.<br />

48<br />

A Cut both sides of the morlise, flipping the piece<br />

between cuts. Then bock off the fence, ond remove<br />

the middle woste section os shown obove.<br />

woRKBENcH fl.JuNa 2004

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