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Elegant Entry Divider - Wood Tools

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l >aDV.l I,T^J<br />

(tt, -r1l{,^, )'fl {,r0,<br />

EIOCK<br />

add a slatted<br />

SEAT & SHELF<br />

The seat and shelf assemblies that span betr,veen the end<br />

frames ofthis bench are identical (SeatAssembly Illustration).<br />

Each assembly consists of nvo long rails connected by a<br />

number of evenly spaced slats. A pair of supports prevents<br />

the assembly from sagging.<br />

Make the Rails - Start by cutting the rails (E) to<br />

size from 3/a"-thick hardwood.Thar done, you'll need<br />

to cut two grooves in each rail: one to accept the slats<br />

and the other to fit over the support.<br />

The groove in the inside edge of the rail is sized to<br />

accept t/4"-thick stub tenons on the slats (Rail Detail).<br />

As with the end frames, cut this groove using a 1/4"<br />

dado blade on the table saw (Frg. 1 and Crooue Detail).<br />

Then glue in short frller blocks (H) to "plug" the exposed<br />

ends ofthe groove.<br />

The second groove, which is centered on the bottom<br />

face of the rail, will fit over the seat/shelf supports. To<br />

cut this groove, ser up a 3/c" dado blade, adjust it for an<br />

l/s"-deep cut, and make a single pass over the blade.<br />

Add the Slats -<br />

At this point, you can set the rails<br />

aside and turn your attention to the slats (F).There are<br />

20 slats altogether (ten each for the seat and shelf).<br />

Start by cutting the slats to size from 3/4"-thick stock.<br />

Then cut a stub tenon on both ends of each slat to fit<br />

the grooves in the rails (Fig.2).Routing an 1/6" chamfer<br />

on the top outside edges of each slat finishes them off.<br />

Now you're ready to install the slats.The goal here<br />

SEAT ASSEA/IBLY<br />

Filler Block<br />

Seot/Shelf Roil<br />

1374" x 3" x34Vz',1<br />

NOTE: Slots ore spoced %" oporl<br />

Roul o 7s" chomfer<br />

on bp edges only<br />

o<br />

Slor<br />

(%"x3"xll")<br />

h" groove,Vz" dep<br />

@<br />

Filler Block<br />

l/t" xh" x lVa"l<br />

Crois Dowel<br />

>r<br />

t\conn*to,<br />

Bolt<br />

NOTE: Right end frome<br />

is removed for clority<br />

52 woRKBENcH T] FEBRUARY 2005

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