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F o r g e<br />
Main data<br />
Year of establishment: 1896<br />
Area installed: 20,000m 2<br />
Annual total capacity: 40,000 tons/year<br />
Basic material used:<br />
• alloyed and unalloyed steels<br />
• micro-alloyed steels<br />
2<br />
Rába Forging Plant was established in 1896, so we have<br />
more than a hundred-years of experience in making forged<br />
products. Continuous developments allowed constant<br />
increase in production capacity. As a result, the Forging<br />
Plant – together with the integrated heat treatment<br />
workshop of appropriate capacity and high quality level –<br />
has became one of the largest and most up-to-date forges<br />
in Hungary. The main profile of the forging plant includes<br />
the forgings of components for the automotive industry<br />
(trucks, buses, specialty vehicles), which are installed either<br />
into Rába designed front and rear axles, head assemblies or<br />
are delivered for axle and transmission manufacturers<br />
worldwide.<br />
Production means available in the Forging Plant are<br />
applicable to produce the following specific products:<br />
• Conventional and integral knuckles<br />
• Shafts (axle beams, axle shafts, camshafts)<br />
• Round, symmetrical forgings (ring gears, drive pinions,<br />
planetary ring gears, planet gears, gears, planetary carriers,<br />
wheel hubs, spindles, flanged differential case halves)<br />
• Arm-like parts (tie rod arms, steering arms, slack<br />
adjusters, cardan yokes, differential spiders)<br />
• Brackets and stubs (brake spiders)<br />
Beyond the forging operation, there are isothermal<br />
annealing, normalizing as well as quenching and<br />
tempering equipment used for heat treatment the<br />
forgings, with additional straightening, crack detecting,<br />
shot blasting, hardness measuring equipment.<br />
Engineering activities<br />
Advanced engineering expertise is available for the<br />
Forging Plant. Forgings are designed with 3D PRO/E<br />
software; MSC Autoforge is used to simulate the<br />
deformation and material flow of the part in the die.<br />
Rába <strong>Axle</strong> <strong>Ltd</strong>.