899883192 - Valiant

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Section 3 - On the Water Safe Boating Suggestions....................................44 Be Alert to Carbon Monoxide Poisoning.............. 45 Good Ventilation.............................................. 45 Poor Ventilation .............................................. 46 Basic Boat Operation (Non‐DTS Models)............ 46 Launching and Boat Operation..................... 46 Operation Chart.......................................... 46 Starting and Stopping the Engine................. 47 Starting the Engine..................................... 47 Stopping the Engine....................................48 Throttle‐Only Operation.................................48 Freezing Temperature Operation..................48 Drain Plug and Bilge Pump...........................48 Basic Boat Operation (DTS Models).................... 48 Launching and Boat Operation..................... 48 Operation Chart.......................................... 48 Starting and Stopping the Engine................. 49 Starting the Engine..................................... 49 Stopping the Engine....................................50 Throttle‐Only Operation.................................50 Freezing Temperature Operation..................51 Drain Plug and Bilge Pump...........................51 Protecting People in the Water.............................51 While You Are Cruising....................................51 While Boat Is Stationary.................................. 51 High‐Speed and High‐Performance Operation.... 52 Passenger Safety in Pontoon Boats and Deck Boats.................................................................... 52 Boats Having An Open Front Deck..................52 Boats With Front‐Mounted, Raised Pedestal Fishing Seats...................................................52 Wave and Wake Jumping.................................... 53 Impact with Underwater Hazards......................... 53 Conditions Affecting Operation.............................54 Weight Distribution (Passengers and Gear) Inside the Boat.............................................. 54 The Bottom of the Boat................................. 54 Cavitation...................................................... 54 Ventilation..................................................... 55 Elevation and Climate................................... 55 Getting Started..................................................... 55 20‐Hour Break‐In Period............................... 55 After Break‐In Period.....................................55 End of First Season Checkup....................... 56 Section 4 - Specifications Cruising RPM....................................................... 58 Fuel Requirements...............................................58 Fuel Ratings.....................................................58 Using Reformulated (Oxygenated) Gasoline (USA Only).......................................................58 Gasoline Containing Alcohol........................... 58 Engine Oil.............................................................59 Engine Specifications...........................................60 Inboard 5.7 MPI with Emissions Control....... 60 Inboard 6.2 MPI with Emissions Control....... 61 Horizon 5.7 with Emissions Control.............. 62 Horizon 6.2 with Emissions Control.............. 62 Engine Specifications...........................................63 Fluid Specifications.............................................. 64 Engine...........................................................64 Transmission.................................................64 Section 5 - Maintenance Owner/Operator Responsibilities..........................66 Dealer Responsibilities.........................................66 Maintenance.........................................................66 Do‐It‐Yourself Maintenance Suggestions.............67 Inspection.............................................................67 Maintenance Schedule—Inboard Models............ 68 Routine Maintenance.................................... 68 Scheduled Maintenance................................68 Maintenance Log..................................................69 Engine Oil.............................................................70 Checking....................................................... 70 Filling.............................................................70 Changing Oil and Filter................................. 71 Engine Oil Drain Pump..................................71 Changing the Oil Filter.................................. 72 Transmission Fluid............................................... 72 Checking While the Engine is Warm............... 72 Checking While Engine is Cold........................73 Changing......................................................... 73 Engine Coolant.....................................................73 Page ii 90-<strong>899883192</strong> NOVEMBER 2008
Checking........................................................73 Filling..............................................................74 Changing .......................................................75 Battery...................................................................75 Multiple EFI Engine Battery Precautions........75 Cleaning the Flame Arrestor..................................76 Positive Crankcase Ventilation Valve (PCV)....77 Changing......................................................77 Cleaning The IAC Muffler......................................77 Water‐Separating Fuel Filter.................................78 GEN III Models...............................................79 Removal.......................................................79 Installation....................................................80 Lubrication.............................................................80 Throttle Cable.................................................80 Transmission Linkage....................................81 Serpentine Drive Belt.............................................82 Checking...........................................................82 Replacing Belt and/or Adjusting Tension..........82 Flushing The Power Package................................83 Horizon Models.................................................83 The Boat Out of the Water................................85 The Boat In the Water.......................................86 Section 6 - Storage Cold Weather or Extended Storage.......................92 Preparing Power Package for Storage...........92 Engine and Fuel System Preparation..........93 Draining the Seawater System..............................94 Drain System Identification.............................94 Air Actuated Single Point Drain System.......94 Three Point Manual Drain System...............95 Air‐Actuated Single‐Point Drain System.........95 Boat in the Water.........................................95 Boat out of the Water...................................97 Three‐Point Manual Drain System.................99 Boat in the Water.........................................99 Boat out of the Water.................................100 Battery Storage....................................................101 Power Package Recommissioning......................101 Section 7 - Troubleshooting Diagnosing EFI Problems....................................104 Diagnosing DTS Problems..................................104 Engine Guardian System.....................................104 Troubleshooting Charts.......................................104 Starter Motor Will Not Crank Engine, or Cranks Slowly...........................................................104 Engine Will Not Start or Is Hard to Start.......105 Engine Runs Rough, Misses, or Backfires...105 Poor Performance........................................105 Excessive Engine Temperature...................105 Insufficient Engine Temperature..................106 Low Engine Oil Pressure..............................106 Battery Will Not Recharge............................106 Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds. 106 Steering Wheel Jerks or Is Difficult to Turn..107 Section 8 - Customer Assistance Information Owner Service Assistance...................................110 Local Repair Service.......................................110 Service Away From Home..............................110 Stolen Power Package...................................110 Attention Required after Submersion..............110 Replacement Service Parts............................110 Parts and Accessories Inquiries.................111 Resolving a Problem.......................................111 Mercury Marine Service Offices......................111 Ordering Literature..............................................112 United States and Canada..............................112 Outside The United States and Canada.........112 90-<strong>899883192</strong> NOVEMBER 2008 Page iii
Page 1 and 2: NOTE: The following applies to CE m
Page 3 and 4: Welcome You have selected one of th
Page 5: TABLE OF CONTENTS Section 1 - Warra
Page 9 and 10: Table of Contents Section 1 - Warra
Page 11 and 12: Transfer of Warranty Section 1 - Wa
Page 13 and 14: Section 1 - Warranty Conditions Tha
Page 15 and 16: Global Warranty Charts Section 1 -
Page 17 and 18: Warranty for Government Application
Page 19 and 20: Warranty for Government Application
Page 21 and 22: Commercial Application Warranty Cha
Page 23 and 24: Section 1 - Warranty Mercury MerCru
Page 25 and 26: How To Obtain Warranty Coverage Wha
Page 27 and 28: Section 1 - Warranty Disclaimers An
Page 29 and 30: Owner Responsibility "STD."—Emiss
Page 31 and 32: Section 2 - Getting to Know Your Po
Page 35 and 36: Instrumentation • consuming alcoh
Page 45 and 46: SYNCHRONIZING DUAL HELMS PRIOR TO S
Page 51 and 52: Table of Contents Section 3 - On th
Page 53 and 54: Section 3 - On the Water • Do not
Page 55 and 56: Section 3 - On the Water Operation
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Section 3 - On the Water Operation
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1. Refer to Remote Controls section
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Section 3 - On the Water Wave and W
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Ventilation Section 3 - On the Wate
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Section 4 - Specifications Section
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Section 4 - Specifications • Corr
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Propshaft power Displacement Altern
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Propshaft power Displacement Altern
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Table of Contents Section 5 - Maint
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Section 5 - Maintenance Maintenance
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Section 5 - Maintenance Task Interv
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Section 5 - Maintenance 1. Remove o
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Section 5 - Maintenance 3. Walter V
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Section 5 - Maintenance Changing Co
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Section 5 - Maintenance 11. Install
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Section 5 - Maintenance GEN III Mod
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Transmission Linkage Section 5 - Ma
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NEWTONE Section 5 - Maintenance 5.
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The Boat Out of the Water Section 5
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Section 5 - Maintenance IMPORTANT:
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Section 5 - Maintenance 14. Tag the
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Table of Contents Section 6 - Stora
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Section 6 - Storage 10. For additio
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Section 6 - Storage THREE POINT MAN
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Section 6 - Storage 14. Before laun
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Section 6 - Storage 12. Before laun
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Section 6 - Storage Battery Storage
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Table of Contents Section 7 - Troub
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Engine Will Not Start or Is Hard to
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Steering Wheel Jerks or Is Difficul
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Section 8 - Customer Assistance Inf
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PARTS AND ACCESSORIES INQUIRIES Res
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899883192 - Valiant

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