899883192 - Valiant

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Section 5 - Maintenance INSTALLATION 1. Install a new water‐separating fuel filter element into the filter cup. Push the element into the cup until completely seated. 2. Install new O‐ring on the filter cup. 3. Attach the filter cap to the filter cup by grasping the filter cap and rotating it in a counter clockwise direction while holding the filter cup stationary, until the filter cap locks securely into place. 4. Install the fuel filter assembly slowly into the Cool Fuel Module to prevent spilling fuel, and align the screws retained in the filter cap with the screw holes in the Cool Fuel Module. Tighten the filter assembly retaining screws until hand tight. 5. Ensure that the filter cap is firmly seated against the Cool Fuel Module and torque each filter assembly retaining screw. Description Nm lb. in. lb. ft. Filter assembly retaining screw 6 53 6. Open fuel supply valve, if equipped. 7. Reconnect the Cool Fuel Module harness to the engine wiring harness. 8. Properly ventilate the engine compartment. NOTICE Without sufficient cooling water, the engine, the water pump, and other components will overheat and suffer damage. Provide a sufficient supply of water to the water inlets during operation. 9. Supply cooling water to the engine. 10. Start the engine. Check for gasoline leaks around the fuel filter assembly. If leaks exist, stop the engine immediately. Recheck the filter installation, clean spilled fuel and properly ventilate the engine compartment. If leaks continue, stop engine immediately and contact your authorized Mercury MerCruiser dealer. Lubrication Throttle Cable 1. Lubricate the pivot points and the guide contact surfaces. b a a 5577 a - Pivot points b - Guide contact surfaces Page 80 90-<strong>899883192</strong> NOVEMBER 2008
Transmission Linkage Section 5 - Maintenance Tube Ref. No. Description Where Used Part No. Synthetic Blend MerCruiser Engine Oil SAE25W‐40 Throttle cable pivot points & guide contact surfaces 92‐883725K01 IMPORTANT: The poppet ball must be centered in the detent hole for each F‐N‐R position. 1. Lubricate the detent ball and the holes in the shift lever. a In‐Line Transmission 5934 Tube Ref. No. Description Where Used Part No. Synthetic Blend MerCruiser Engine Oil SAE25W‐40 2. Lubricate the shift cable pivot points. Detent ball and shift lever holes 92‐883725K01 a a - Pivot points a 5935 Tube Ref. No. Description Where Used Part No. Synthetic Blend MerCruiser Engine Oil SAE25W‐40 Shift cable pivot points 92‐883725K01 90-<strong>899883192</strong> NOVEMBER 2008 Page 81
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Welcome You have selected one of th
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TABLE OF CONTENTS Section 1 - Warra
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Checking...........................
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Table of Contents Section 1 - Warra
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Transfer of Warranty Section 1 - Wa
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Section 1 - Warranty Conditions Tha
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Global Warranty Charts Section 1 -
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Warranty for Government Application
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Warranty for Government Application
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Commercial Application Warranty Cha
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Section 1 - Warranty Mercury MerCru
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How To Obtain Warranty Coverage Wha
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Section 1 - Warranty Disclaimers An
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Owner Responsibility "STD."—Emiss
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Section 2 - Getting to Know Your Po
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Section 2 - Getting to Know Your Po
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Instrumentation • consuming alcoh
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Page 45 and 46: SYNCHRONIZING DUAL HELMS PRIOR TO S
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Page 53 and 54: Section 3 - On the Water • Do not
Page 55 and 56: Section 3 - On the Water Operation
Page 57 and 58: Section 3 - On the Water Operation
Page 59 and 60: 1. Refer to Remote Controls section
Page 61 and 62: Section 3 - On the Water Wave and W
Page 63 and 64: Ventilation Section 3 - On the Wate
Page 65 and 66: Section 4 - Specifications Section
Page 67 and 68: Section 4 - Specifications • Corr
Page 69 and 70: Propshaft power Displacement Altern
Page 71 and 72: Propshaft power Displacement Altern
Page 73 and 74: Table of Contents Section 5 - Maint
Page 75 and 76: Section 5 - Maintenance Maintenance
Page 77 and 78: Section 5 - Maintenance Task Interv
Page 79 and 80: Section 5 - Maintenance 1. Remove o
Page 81 and 82: Section 5 - Maintenance 3. Walter V
Page 83 and 84: Section 5 - Maintenance Changing Co
Page 85 and 86: Section 5 - Maintenance 11. Install
Page 87: Section 5 - Maintenance GEN III Mod
Page 91 and 92: NEWTONE Section 5 - Maintenance 5.
Page 93 and 94: The Boat Out of the Water Section 5
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Page 97 and 98: Section 5 - Maintenance 14. Tag the
Page 99 and 100: Table of Contents Section 6 - Stora
Page 101 and 102: Section 6 - Storage 10. For additio
Page 103 and 104: Section 6 - Storage THREE POINT MAN
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Page 109 and 110: Section 6 - Storage Battery Storage
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Page 113 and 114: Engine Will Not Start or Is Hard to
Page 115 and 116: Steering Wheel Jerks or Is Difficul
Page 117 and 118: Section 8 - Customer Assistance Inf
Page 119 and 120: PARTS AND ACCESSORIES INQUIRIES Res
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899883192 - Valiant

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