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Cadmium Substitution - garteur

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GARTEUR LIMITED<br />

ANNEX H<br />

Paint adhesion<br />

H.1 Introduction<br />

The adhesion of paint on the different coatings was determined by performing tensile<br />

tests on tapered painted strips and using cross-cut tests. Table H1 summarises the<br />

coatings and tests employed.<br />

H.2 Test procedures<br />

H.2.1<br />

Cross-cut test<br />

Two versions of the cross-cut test were employed.<br />

The cross cut test carried out by Aerospatiale [H1] used a regular square grid pattern.<br />

Tests were conducted on as painted panels and on painted panels, which had been<br />

immersed in de-mineralised water for 14 days. The degree of paint adhesion was<br />

determined by comparing the appearance of the grid after testing with standards given in<br />

ISO 2409-72. Polyurethane Paint System - PAC33 + PU66<br />

The adhesion quality for the paint system on the steel substrate was checked by NLR<br />

using the cross cut test according to NEN 5337 [H2]. A square grid of scribe lines at<br />

increasing distances from 01 to 1.1mm was applied with a sharp chisel on the painted<br />

surface, after which the loose paint blisters were removed with Scotch tape. The degree<br />

of paint adhesion can be expressed in mm delamination. The cross cut tests were<br />

performed on unexposed paint systems and after 7 days immersion in distilled water.<br />

H.2.2<br />

Low temperature tensile test<br />

H.3 Results<br />

The tensile specimen is tapered in the length direction to obtain a gradual plastic strain<br />

distribution along the specimen axis as a result of tensile testing. After testing<br />

macroscopic photographs were made to show the influence of plastic deformation of the<br />

substrate on paint delamination. Cross sections gave information on crack density at<br />

increasing plastic strain. Reference H2 gives details of the dimensions of the tensile<br />

specimens used and the approximate plastic strain distribution after tensile testing.<br />

H.3.1<br />

Cross-cut tests (regular square grid)<br />

Results obtained by Aerospatiale using a regular square grid are presented in table H2.<br />

Adhesion to the electrodeposited aluminium coating was found to be very good. Some<br />

slight loss in adhesion was reported when panels were immersed in distilled water for 14<br />

days. In the case of the Sermetel 984 LT coating, paint adhesion was poor when<br />

samples were immersed in distilled water prior to testing.<br />

H.3.2<br />

Cross-cut tests (variable grid size)<br />

Table H3 summarises the results of the cross-cut tests performed on coated panels that<br />

have been painted. In some instances (coatings 1,3 and 5) only moderate paint adhesion<br />

was recorded. This may be associated with the fact that the paint scheme was not<br />

applied within the specified time following passivation. Excellent paint adhesion was<br />

achieved with coatings 2 and 5 where application of the paint scheme had been carried<br />

out within the required period. The paint adhesion of the Sermetel after one week<br />

GARTEUR SM/AG17 TP128 Page 93

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