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CAGE PROCESSING in Animal Facilities - Felasa

CAGE PROCESSING in Animal Facilities - Felasa

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6.2 Start up of operationIt is part of the manufacturer’s responsibility to first put the mach<strong>in</strong>es <strong>in</strong>to operation or to name an expert whodoes so <strong>in</strong> his place. Thereby, all operation, control, and safety devices must be checked for function and correctadjustment.6.3 HandoverThe manufacturer must hand over the follow<strong>in</strong>g documents to the operator: Declaration of conformity, operatorguide, and ma<strong>in</strong>tenance papers as well as, if agreed upon, a performance record (please refer to chapter 7) ofthe mach<strong>in</strong>e.Please note:For large mach<strong>in</strong>es, a test phase is recommended. If so desired, it must be specified before issu<strong>in</strong>g a tender.A factory acceptance test might also be reasonable.6.4 Operat<strong>in</strong>g staffWhen hand<strong>in</strong>g over the mach<strong>in</strong>es, the manufacturer must <strong>in</strong>struct the mach<strong>in</strong>e operat<strong>in</strong>g staff by <strong>in</strong>troduc<strong>in</strong>gthem to the operator guide. It is the customer’s responsibility, however, to ensure a sufficient <strong>in</strong>struction of his/her staff (operat<strong>in</strong>g <strong>in</strong>structions). The customer must furthermore compile an occupational risk assessment(based on labour protection laws, ord<strong>in</strong>ances on <strong>in</strong>dustrial safety and health, on biological agents and hazardoussubstances as def<strong>in</strong>ed by his/her respective country/EU standards).6.5 Mach<strong>in</strong>e logIt is necessary to keep a mach<strong>in</strong>e log where all extraord<strong>in</strong>ary <strong>in</strong>cidents (e.g. malfunctions) and rout<strong>in</strong>e work(e.g. ma<strong>in</strong>tenance and overhaul) as well as changes <strong>in</strong> adjustment of parameters are recorded.6.6 Operator guideThe operator guide must be provided <strong>in</strong> the language of the respective country the mach<strong>in</strong>es are shipped toand kept on-site at a well accessible place, so all operat<strong>in</strong>g staff can consult the guide as needed. A short formof the operator guide must be applied well visible <strong>in</strong> close vic<strong>in</strong>ity to the operat<strong>in</strong>g area.6.7 Standard operat<strong>in</strong>g procedure (SOP)The SOP provides <strong>in</strong> layman’s terms all <strong>in</strong>formation necessary for a proper runn<strong>in</strong>g. The <strong>in</strong>structions shouldgenerally be compiled by the customer, tak<strong>in</strong>g the manufacturer’s <strong>in</strong>formation as a basis. It may be helpful forthe customer to use the manufacturers provided documents, adjusted to the specific situation on-site.6.8 Sett<strong>in</strong>g the procedural parametersWhen operat<strong>in</strong>g the mach<strong>in</strong>es, it is recommended to keep the parameters, specified <strong>in</strong> the operator guide andselected dur<strong>in</strong>g the test phase. These parameters are for example temperature, dwell time, convey<strong>in</strong>g velocity,concentration of process chemicals, and dry<strong>in</strong>g time. If, due to local conditions, it proves necessary to adjustthose parameters, it must be recorded <strong>in</strong> the mach<strong>in</strong>e log and, where required, verified with another test phase.Please refer to <strong>in</strong> the tables below examples for operat<strong>in</strong>g procedures and parameters of programs most commonfor washers and steam sterilisers:Wash cycle-type washersTable 6-1Mach<strong>in</strong>e Cab<strong>in</strong>et cage washer Cage and rack washer Bottle washerwash<strong>in</strong>g temperature ca 55 - 65 °C ca 55 – 65 °C ca 55 - 65 °Cwash<strong>in</strong>g time ca 120 -180 sec ca 120 sec ca 60 - 120 secr<strong>in</strong>s<strong>in</strong>g temperature ca 80 - 90 °C ca 80 - 90 °C ca 80 - 90 °Cr<strong>in</strong>s<strong>in</strong>g time ca 30 sec ca 30 sec ca 20 - 30 secdry<strong>in</strong>g time - ca 60 - 210 sec -vent<strong>in</strong>g ca 120 sec ca 180 sec -detergent concentration 2 - 5 ml/l 2 - 5 ml/l 2 - 5 ml/lCage Process<strong>in</strong>g <strong>in</strong> <strong>Animal</strong> <strong>Facilities</strong> · 4th issue · 2013 45

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