Emotron FDU 2.0 AC drive

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CondensationIf the AC drive is moved from a cold (storage) room to aroom where it will be installed, condensation can occur.This can result in sensitive components becoming damp. Donot connect the mains voltage until all visible dampness hasevaporated.Incorrect connectionThe AC drive is not protected against incorrect connectionof the mains voltage, and in particular against connection ofthe mains voltage to the motor outlets U, V and W. The ACdrive can be damaged in this way.Power factor capacitors for improvingcosRemove all capacitors from the motor and the motor outlet.Precautions during AutoresetWhen the automatic reset is active, the motor will restartautomatically provided that the cause of the trip has beenremoved. If necessary take the appropriate precautions.TransportTo avoid damage, keep the AC drive in its originalpackaging during transport. This packaging is speciallydesigned to absorb shocks during transport.IT Mains supplyThe AC drives can be modified for an IT mains supply,(non-earthed neutral), please contact your supplier fordetails.Heat warningHOT SURFACE!Be aware of specific parts on the AC drivehaving high temperature.DC-link residual voltageWARNING!After switching off the mains supply,dangerous voltage can still be present in theAC drive. When opening the AC drive forinstalling and/or commissioning activitieswait at least 7 minutes. In case of malfunction aqualified technician should check the DC-link or wait forone hour before dismantling the AC drive for repair.2 Emotron AB 01-4428-01r3
ContentsSafety Instructions ......................................... 1Contents.......................................................... 31. Introduction..................................................... 51.1 Delivery and unpacking ............................................ 51.2 Using of the instruction manual............................... 51.3 Type code number..................................................... 51.4 Standards .................................................................. 61.4.1 Product standard for EMC ........................................ 61.5 Dismantling and scrapping....................................... 71.5.1 Disposal of old electrical and electronicequipment ................................................................. 71.6 Glossary ..................................................................... 81.6.1 Abbreviations and symbols....................................... 81.6.2 Definitions.................................................................. 82. Mounting ......................................................... 92.1 Lifting instructions..................................................... 92.2 Stand-alone units.................................................... 102.2.1 Cooling ..................................................................... 102.2.2 Mounting schemes.................................................. 102.3 Cabinet mounting.................................................... 132.3.1 Cooling ..................................................................... 132.3.2 Recommended free space in front of cabinet ...... 132.3.3 Mounting schemes.................................................. 143. Installation ................................................... 153.1 Before installation................................................... 153.2 Cable connections for model 003 to 074 ............. 153.2.1 Mains cables ........................................................... 153.2.2 Motor cables............................................................ 163.3 Connection of motor and mains cables formodel 090 and up .................................................. 183.3.1 Connection of mains and motor cables on IP20modules ................................................................... 193.4 Cable specifications................................................ 203.5 Stripping lengths ..................................................... 203.5.1 Dimension of cables and fuses.............................. 213.5.2 Tightening torque for mains and motor cables..... 213.6 Thermal protection on the motor ........................... 213.7 Motors in parallel .................................................... 214. Control Connections.................................... 234.1 Control board........................................................... 234.2 Terminal connections ............................................. 244.3 Inputs configurationwith the switches..................................................... 244.4 Connection example ............................................... 254.5 Connecting the Control Signals.............................. 264.5.1 Cables ...................................................................... 264.5.2 Types of control signals .......................................... 274.5.3 Screening................................................................. 274.5.4 Single-ended or double-ended connection? ......... 274.5.5 Current signals ((0)4-20 mA).................................. 284.5.6 Twisted cables......................................................... 284.6 Connecting options ................................................. 285. Getting Started............................................. 295.1 Connect the mains and motor cables ................... 295.1.1 Mains cables ........................................................... 295.1.2 Motor cables............................................................ 295.2 Using the function keys .......................................... 295.3 Remote control........................................................ 305.3.1 Connect control cables ........................................... 305.3.2 Switch on the mains ............................................... 305.3.3 Set the Motor Data.................................................. 305.3.4 Run the AC drive...................................................... 305.4 Local control............................................................ 315.4.1 Switch on the mains ............................................... 315.4.2 Select manual control............................................. 315.4.3 Set the Motor Data.................................................. 315.4.4 Enter a Reference Value......................................... 315.4.5 Run the AC drive...................................................... 316. Applications.................................................. 336.1 Application overview ............................................... 336.1.1 Pumps...................................................................... 336.1.2 Fans ......................................................................... 336.1.3 Compressors ........................................................... 346.1.4 Blowers .................................................................... 347. Main Features .............................................. 357.1 Parameter sets........................................................ 357.1.1 One motor and one parameter set ........................ 367.1.2 One motor and two parameter sets....................... 367.1.3 Two motors and two parameter sets..................... 367.1.4 Autoreset at trip ...................................................... 367.1.5 Reference priority.................................................... 367.1.6 Preset references.................................................... 377.2 Remote control functions ....................................... 377.3 Performing an Identification Run........................... 407.4 Using the Control Panel Memory............................ 407.5 Load Monitor and Process Protection [400]......... 407.5.1 Load Monitor [410]................................................. 407.6 Pump function ......................................................... 427.6.1 Introduction ............................................................. 427.6.2 Fixed MASTER ......................................................... 437.6.3 Alternating MASTER ................................................ 437.6.4 Feedback 'Status' input .......................................... 437.6.5 Fail safe operation .................................................. 447.6.6 PID control ............................................................... 457.6.7 Wiring Alternating Master....................................... 467.6.8 Checklist And Tips................................................... 477.6.9 Functional Examples of Start/Stop Transitions .... 488. EMC and Machine Directive........................ 518.1 EMC standards........................................................ 518.2 Stop categories and emergency stop .................... 519. Operation via the Control Panel.................. 53Emotron AB 01-4428-01r3 3
Page 1: Emotron FDU 2.0AC driveInstruction
Page 5: Safety InstructionsInstruction manu
Page 9 and 10: 1. IntroductionEmotron FDU is used
Page 11 and 12: Table 1StandardsEuropeanAllUSAMarke
Page 13 and 14: 2. MountingThis chapter describes h
Page 15 and 16: Ø 7 (4x)128,524,830 160Ø 13 (2x)5
Page 17 and 18: 2.3 Cabinet mounting2.3.1 CoolingIf
Page 19 and 20: 3. InstallationThe description of i
Page 21 and 22: Switches between the motor and theA
Page 23 and 24: 2 5 A2 31 L1 3 L2 5 L32 0-ÜÜÜÜ
Page 25 and 26: 3.5.1 Dimension of cables and fuses
Page 27 and 28: 4. Control Connections4.1 Control b
Page 29 and 30: 4.4 Connection exampleFig. 31 gives
Page 31 and 32: NOTE: The screening of control sign
Page 33 and 34: 5. Getting StartedThis chapter is a
Page 35 and 36: 5.4 Local controlManual control via
Page 37 and 38: 6. ApplicationsThis chapter contain
Page 39 and 40: 7. Main FeaturesThis chapter contai
Page 41 and 42: 7.1.6 Preset referencesThe AC drive
Page 43 and 44: Run Inputs Level-controlled.The inp
Page 45 and 46: .Torque [%][4161] MaxAlarmMar (15%)
Page 47 and 48: 7.6.2 Fixed MASTERThis is the defau
Page 49 and 50: 7.6.6 PID controlWhen using the Pum
Page 51 and 52: 7.6.8 Checklist And Tips1. Main Fun
Page 53 and 54: Stopping an additional pumpThis fig
Page 55 and 56: 8. EMC and Machine Directive8.1 EMC
Page 57 and 58:
9. Operation via the Control PanelT
Page 59 and 60:
Add a menu to the toggle loop1. Go
Page 61 and 62:
500 Inputs/Outputs and VirtualConne
Page 63 and 64:
10. Serial communicationThe AC driv
Page 65 and 66:
10.6 Description of the EIntformats
Page 67 and 68:
11. Functional DescriptionThis chap
Page 69 and 70:
Select Motor [212]This menu is used
Page 71 and 72:
Local/Remote key function [217]The
Page 73 and 74:
11.2.4 Motor Data [220]In this menu
Page 75 and 76:
Motor ventilation [228]Parameter fo
Page 77 and 78:
Motor PWM [22E]Menus for advanced s
Page 79 and 80:
10000010000t [s]10001000 s (120%)10
Page 81 and 82:
Motor PTC [237]In this menu the int
Page 83 and 84:
Copy All Settings to Control Panel
Page 85 and 86:
Overvolt D [253]Delay time starts c
Page 87 and 88:
Communication informationModbus Ins
Page 89 and 90:
Min Alarm [25K]Delay time starts co
Page 91 and 92:
External Motor Trip Type [25S]Selec
Page 93 and 94:
Read/Write [2633]Select read/write
Page 95 and 96:
11.3 Process and ApplicationParamet
Page 97 and 98:
User-defined Unit [323]This menu is
Page 99 and 100:
F(Value), Process Max [328]This fun
Page 101 and 102:
Acceleration Time to Minimum Speed[
Page 103 and 104:
Page 105 and 106:
Release Speed [33D]The release spee
Page 107 and 108:
11.3.5 Speed [340]Menu with all par
Page 109 and 110:
Jog Speed [348]The Jog Speed functi
Page 111 and 112:
Maximum power [355]Sets maximum pow
Page 113 and 114:
+11.3.8 PID Process Control [380]Th
Page 115 and 116:
PID Steady State Test [388]In appli
Page 117 and 118:
Change Condition [394]This paramete
Page 119 and 120:
Stop Delay [39A]This delay time mus
Page 121 and 122:
Page 123 and 124:
Ramp Alarm [413]This function inhib
Page 125 and 126:
Min Pre Alarm [418]Min Pre Alarm Ma
Page 127 and 128:
Page 129 and 130:
11.5 I/Os and VirtualConnections [5
Page 131 and 132:
100 %n2-10 V4-20 mACommunication in
Page 133 and 134:
Example:Process sensor is a sensor
Page 135 and 136:
AnIn4 Set-up [51B]Same functions as
Page 137 and 138:
Additional digital inputs [529] to
Page 139 and 140:
AnOut1 Bipol [5333]Automatically di
Page 141 and 142:
Page 143 and 144:
Digital Out 2 [542]Relay 2 [552]NOT
Page 145 and 146:
Virtual Connection 1 Source [562]Wi
Page 147 and 148:
ExampleCreate automatic RUN/STOP si
Page 149 and 150:
No. Description Hysteresis Window12
Page 151 and 152:
Analogue Comparator 2,Level High [6
Page 153 and 154:
Analogue Comparator 3, Polar [6135]
Page 155 and 156:
Digital Comparator 3 [6153]Function
Page 157 and 158:
Y Operator 1 [622]Selects the first
Page 159 and 160:
11.6.4 Timer1 [640]The Timer functi
Page 161 and 162:
Timer 2 Mode [652]652 Timer2 ModeSt
Page 163 and 164:
Page 165 and 166:
Fieldbusintegervalue0 No Error1 Mot
Page 167 and 168:
I/O board Status [728] - [72A]Indic
Page 169 and 170:
11.8 View Trip Log [800]Main menu w
Page 171 and 172:
11.9 System Data [900]Main menu for
Page 173 and 174:
12. Troubleshooting, Diagnoses and
Page 175 and 176:
Table 31Trip condition, their possi
Page 177 and 178:
Table 31Trip condition, their possi
Page 179 and 180:
13. OptionsThe standard options ava
Page 181 and 182:
Table 34Brake resistors FDU52 V typ
Page 183 and 184:
13.10 Safe Stop optionTo realize a
Page 185 and 186:
13.11 Output chokesOutput chokes, w
Page 187 and 188:
14. Technical Data14.1 Electrical s
Page 189 and 190:
Table 39Typical motor power at main
Page 191 and 192:
14.2 General electrical specificati
Page 193 and 194:
14.5 Dimensions and WeightsThe tabl
Page 195 and 196:
14.7 Fuses, cable crosssectionsand
Page 197 and 198:
14.7.2 Fuses and cable dimensionsac
Page 199 and 200:
14.8 Control signalsTable 52Termina
Page 201 and 202:
15. Menu ListDEFAULT100 Preferred V
Page 203 and 204:
DEFAULTCUSTOMDEFAULTCUSTOM39N Pump
Page 205 and 206:
DEFAULTCUSTOMDEFAULTCUSTOM6142 CA4
Page 207 and 208:
DEFAULTCUSTOMDEFAULTCUSTOM880890876
Page 209 and 210:
IndexAAbbreviations ...............
Page 211 and 212:
(412) .............................
Page 214:
Emotron AB, Mörsaregatan 12, SE-25
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Emotron FDU 2.0 AC drive

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