Resin Modified Pavement Demonstration Project.pdf

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ACKNOWLEDGMENTSThe study reported herein was conducted by the Mississippi Department ofTransportation (MDOT) under the sponsorship of the Federal HighwayAdministration, Mississippi Division Office. This work was accomplished during theperiod March 2001 through June 2002 under the supervision of Ms. Joy F. Portera,State Research Engineer followed by Mr. Randy L. Battey, State Research Engineer.This report was prepared by Mr. Randy L. Battey of the MDOT Research Division.The author wishes to express his appreciation to the many people whose effortscontributed to the success of this study. Acknowledgment is made to Messrs. John W.Avent, Johnny L. Hart, Alan D. Hatch, Chester M. Drake and Sammie D. Evans whoassisted with the construction documentation and data collection. Appreciation isexpressed to the personnel of MDOT District One, including but not limited to,Messrs. Paul Swindoll, Neal Peach, Keith Swain, Barry Boyd, Johnnie Bennett,Robert Parks and Leon Burns who were most supportive and instrumental in theconstruction of this project. Additional acknowledgment is made to the personnel ofAPAC Corinth operations, including but not limited to Messrs. Mike Tucker, MikeBogue, Donnie Dees, Keith Kelly and to Mr. Mark Ishee of Ergon Inc. Thecontributions of Dr. Randy Ahlrich, Gary Anderton and Ibrahim Murr should berecognized, for without their experience and assistance this project would not havebeen possible.During the period of this study, the Executive Director of MDOT was Mr. Hugh Longfollowed by Mr. Larry “Butch” Brown. The Deputy Executive Director / ChiefEngineer was Mr. James Kopf.ii
TABLE OF CONTENTSSectionPageChapter 1 – Project Introduction 1Chapter 2 – Construction of Ultra-Thin Whitetopping 6Chapter 3 – Construction of Resin Modified Pavement 12Chapter 4 – Construction of Performance Graded 82-22Polymer Modified Hot Mix Asphalt 27Chapter 5 – Conclusions from Construction and EarlyPerformance 31Chapter 6 – Long Term Performance 33Chapter 7 – Conclusions 36Appendix A – Traffic DataAppendix B – Pre-Construction DataAppendix C – Ultra-Thin Whitetopping DataAppendix D – MDOT UTW Standard SpecificationsAppendix E – UTW Cylinder Test ReportsAppendix F – Resin Modified Pavement DataAppendix G – User’s Guide: Resin Modified Pavement (as publishedby the United States Army Engineer Waterways ExperimentStation – March 1996)Appendix H – PG 82-22 HMA DataAppendix I – Cost Dataiii
Page 1: Construction, Testing and Performan
Page 6 and 7: LIST OF FIGURES AND TABLESFigurePag
Page 8 and 9: LIST OF FIGURES AND TABLES (Continu
Page 10 and 11: Figure 3 - Plan view intersection o
Page 12 and 13: Figure 5 - Intersection of US 72 an
Page 14 and 15: Chapter 2 - Construction of Ultra-T
Page 16 and 17: After the white pigmented concrete
Page 18 and 19: Figure 12 - Whitetopping is given a
Page 20 and 21: Chapter 3 - Construction of Resin M
Page 22 and 23: Using 2” grout cube molds, six gr
Page 24 and 25: cubic yards remaining in the last t
Page 26 and 27: Figure 16 - APAC Corinth “drum”
Page 28 and 29: Figure 20 - B & B Concrete Corinth
Page 30 and 31: Figure 24 - 2” mortar cubes are m
Page 32 and 33: Figure 28 - “Working the grout”
Page 34 and 35: Figure 32 - Entire mat did not get
Page 36 and 37: Attached in Appendix H is a complet
Page 38 and 39: Figure 37 - Finish rolling30
Page 40 and 41: were also utilized in the 75’ fai
Page 42 and 43: of 72 or lower should be considered
Page 44 and 45: Chapter 7 - ConclusionsUsing constr
Page 46 and 47: APPENDIX ATRAFFIC DATA
Page 48 and 49: Figure A2 - Yearly Itemized Project
Page 50 and 51: Figure A4 - Year 2020 Projected 24
Page 52 and 53: Figure A6 - Year 2020 Projected 24
Page 54 and 55:
Table B1 - Preconstruction Rut Data
Page 56 and 57:
Table B3 - Preconstruction Friction
Page 58 and 59:
Figure C1 - Ultra-Thin Whitetopping
Page 60 and 61:
Truck No 24 hour break 48 hour brea
Page 62 and 63:
Table C7 - UTW Smoothness Data coll
Page 64 and 65:
Table C10- Long Term Data for Ultra
Page 66 and 67:
APPENDIX DMDOT UTW STANDARD SPECIFI
Page 68 and 69:
design. Documentation presented mus
Page 70 and 71:
Payment will be made under:907-501-
Page 72 and 73:
Figure E1 - UTW 24 hour test report
Page 74 and 75:
Figure E5 - UTW 48 hour test report
Page 76 and 77:
Figure E9 - UTW 7 day test report (
Page 78 and 79:
Figure E12 - UTW 28 day test report
Page 80 and 81:
Page 82 and 83:
Figure E17 - UTW 24 hour test repor
Page 84 and 85:
Figure E21 - UTW 48 hour test repor
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
Page 92 and 93:
Table F1 - Gradations, AC Contents
Page 94 and 95:
Figure F4 - Aggregate Gradation Cha
Page 96 and 97:
Table F7 - RMP Open Graded Mix Mat
Page 98 and 99:
Table F11 - Air Voids in Mat @ Cass
Page 100 and 101:
Table F15 - Thickness of Resin Modi
Page 102 and 103:
Table F17 - Thickness of Resin Modi
Page 104 and 105:
Table F19 - RMP grout design chartF
Page 106 and 107:
Table F22 - RMP Grout Construction
Page 108 and 109:
Table F28 - RMP Friction Data Colle
Page 110 and 111:
APPENDIX GUSER’S GUIDE: RESIN MOD
Page 112 and 113:
G - 2
Page 114 and 115:
Technology Components and Sources..
Page 116 and 117:
1 Executive SummaryDescriptionResin
Page 118 and 119:
stances, the RMP also provides cost
Page 120 and 121:
2 PreacquisitionDescription of Resi
Page 122 and 123:
In 1987, the U.S. Army Corps of Eng
Page 124 and 125:
Table 1RMP Project Locations in the
Page 126 and 127:
Table 2Open-Graded Mixture Aggregat
Page 128 and 129:
The slurry grout mix design is cond
Page 130 and 131:
Resin modified groutThe resin modif
Page 132 and 133:
Table 4Slurry Grout Viscosity Requi
Page 134 and 135:
G - 24
Page 136 and 137:
G - 26
Page 138 and 139:
CostsThe initial construction costs
Page 140 and 141:
A quick comparison of the construct
Page 142 and 143:
equired to support logistical opera
Page 144 and 145:
Procurement SchedulingNormal constr
Page 146 and 147:
PersonnelThe personnel normally req
Page 148 and 149:
ReferencesAhlrich, R. C., and Ander
Page 150 and 151:
APPENDIX HPG 82-22 HMA DATA
Page 152 and 153:
Table H2 - PG 82-22 Designs with di
Page 154 and 155:
Table H4 - PG 82-22 Gradation Chart
Page 156 and 157:
Table H6 - PG 82-22 Inspectors Dail
Page 158 and 159:
Figure H8 - PG 82-22 Quality Contro
Page 160 and 161:
Figure H10 - PG 82-22 Truck Tickets
Page 162 and 163:
Table H13 PG 82-22 Rut Measurements
Page 164 and 165:
Table H15 - PG 82-22 Smoothness Dat
Page 166 and 167:
APPENDIX ICOST DATA
Page 168 and 169:
Table I2 - Resin Modified Pavement
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