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innovation<br />

Emitec <strong>an</strong>d its associates have developed SCRi - a compact<br />

exhaust gas treatment system to cut emissions below particulate<br />

matter <strong>an</strong>d nitrogen oxide limits in direct-injection diesel <strong>an</strong>d petrol<br />

engines. The application of SCR technology <strong>an</strong>d selective catalytic<br />

reduction cuts NOx levels by over 90% <strong>an</strong>d particulate emissions<br />

by over 80%. These figures <strong>c<strong>an</strong></strong> be subst<strong>an</strong>tially increased through<br />

<strong>the</strong> use of larger components. Emitec’s modular concept also<br />

makes SCRi suitable <strong>for</strong> retrofitting.<br />

Emitec says its pre-turbocharger catalysts <strong>for</strong> all types of<br />

engines provide higher temperature levels th<strong>an</strong> o<strong>the</strong>r catalysts<br />

Reducing space<br />

<strong>an</strong>d emissions<br />

By: Lenny Case<br />

Germ<strong>an</strong> comp<strong>an</strong>y, Emitec Gesellschaft für Emissionstechnologie is a global leader in <strong>the</strong> metal substrate market <strong>for</strong> <strong>vehicle</strong><br />

exhaust gas catalysts <strong>an</strong>d diesel particulate filters. Its turbulent catalysts <strong>an</strong>d particulate filters are highly efficient,<br />

require little space <strong>an</strong>d are ideally suited to meet future emission limits.<br />

“<br />

Driven by <strong>an</strong> ever increasing<br />

dem<strong>an</strong>d <strong>for</strong> lower emissions,<br />

we see <strong>the</strong> Selective<br />

Catalytic Reaction (SCR)<br />

systems <strong>for</strong> diesel engines<br />

as one of <strong>the</strong> most<br />

challenging developments in<br />

Europe <strong>an</strong>d <strong>the</strong> U.S.<br />

”<br />

Claus Bruestle, president of North<br />

Ameri<strong>c<strong>an</strong></strong> operations at Emitec Inc.<br />

SCR with integrated particulate reduction <strong>an</strong>d<br />

hydrolysis functionality.<br />

<strong>an</strong>d improve <strong>the</strong> HC/CO light-off behavior of <strong>the</strong> overall system.<br />

Despite <strong>the</strong>ir small size, <strong>the</strong>y are able to reduce carbon monoxide<br />

emissions by up to 50%. Cost savings are considerable as <strong>the</strong>se<br />

catalysts cut <strong>the</strong> amount of precious metals in <strong>the</strong> downstream<br />

oxidation catalyst.<br />

For diesel engines <strong>an</strong>d future petrol engines, <strong>the</strong> PM-METALIT<br />

soot filter has huge potential. In contrast to wall-flow filters, a PM-<br />

METALIT filters particulates using partial-flow deep-bed technology<br />

<strong>an</strong>d does not block if properly installed. It <strong>the</strong>re<strong>for</strong>e ensures<br />

efficient <strong>an</strong>d unrestricted engine operation under <strong>an</strong>y operating<br />

conditions.<br />

Automotive Industries spoke to Claus<br />

Bruestle, president of North Ameri<strong>c<strong>an</strong></strong><br />

operations at Emitec, <strong>an</strong>d asked him<br />

about <strong>the</strong> latest developments in<br />

emission control solutions.<br />

Bruestle: Driven by <strong>an</strong> ever<br />

increasing dem<strong>an</strong>d <strong>for</strong> lower emissions,<br />

we see <strong>the</strong> Selective Catalytic Reaction<br />

(SCR) systems <strong>for</strong> diesel engines as one<br />

of <strong>the</strong> most challenging developments<br />

in Europe <strong>an</strong>d <strong>the</strong> U.S. EPA regulations<br />

<strong>for</strong> 2010 require NOx levels of 0.2 g/hp/h,<br />

thus <strong>for</strong>cing <strong>the</strong> engine <strong>an</strong>d aftertreatment<br />

industry into <strong>the</strong> adoption of complex<br />

aqueous urea storage <strong>an</strong>d injection systems,<br />

electronic controls <strong>an</strong>d reliable NOx conversion<br />

within <strong>the</strong> catalytic converters.<br />

At <strong>the</strong> same time, high exhaust gas recirculation (EGR)<br />

systems are developed as complimentary solutions or, in some<br />

cases, sole solutions in order to maximize fuel economy <strong>an</strong>d<br />

minimize engine emissions. On <strong>the</strong> engine side, huge ef<strong>for</strong>ts are<br />

being undertaken to increase injection pressures to 3000 bar<br />

<strong>an</strong>d above to reduce raw emissions <strong>an</strong>d offer <strong>the</strong> best starting<br />

conditions <strong>for</strong> fuel economy <strong>an</strong>d <strong>the</strong> NOx <strong>an</strong>d PM trade off.<br />

Particulate count regulation in Europe, which is expected to take<br />

place in 2013, will create even more challenges <strong>for</strong> aftertreatment<br />

technologies.<br />

AI: What are some of Emitec’s catalytic solutions <strong>for</strong> OEM<br />

gasoline <strong>an</strong>d diesel applications?<br />

Bruestle: Our per<strong>for</strong>ated foil technology (PE) is very suitable<br />

<strong>for</strong> gasoline engines. This design allows cross flow inside <strong>the</strong><br />

catalytic converter from one ch<strong>an</strong>nel to <strong>the</strong> o<strong>the</strong>r.<br />

With <strong>the</strong> spread of downsized direct injection turbocharged<br />

gasoline engines, <strong>the</strong> diesel <strong>an</strong>d gasoline exhaust gas aftertreatment<br />

requirements will become very similar. The particulate emissions<br />

28 to read full version of AI stories go to www.ai-online.com

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