GM4000Aâ¢ Switch Machine - Alstom

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Corrective MaintenanceTable 6-7. Cam Bar Detection Switch Removal and Replacement Procedure (Cont.)StepAction9 Restore power to switch machine from control room.10 If the machine is equipped with a cam bar detection switch, operate switchmachine multiple times and observe limit switch to verify proper operation.11 Re-install cross brace, replace both switch machine covers, pivot the haspclosed, and re-install lock.P2496, Rev. 6, Jul/11 6-14 Alstom Signaling Inc.
Corrective Maintenance6.2.8. Hand Throw Cutout SwitchPerform the following procedure, in sequence given, to remove and replace the handthrow cutout switch module.Table 6-8. Hand Throw Cutout Switch Removal and Replacement ProcedureStepAction1 CAUTIONPower to switch machine must be cut off at control room beforeperforming this procedure.Unlock and pivot the hasp open, then remove long switch machine cover.2 Place the hand throw selector lever in the POWER position, releasing thehand throw cutout switch.3 The switch is mounted on a plate attached to the main drive. The plate isremoved with the limit switch.If the machine is configured for left hand operation, access the limit switchthrough the hand throw bore in the case that has a cover on it. Remove thetwo socket head cap screws attaching cover to base.If the machine is configured for right hand operation, place the machine in midstroke and remove the hand throw module (see Table 6-10, Steps 4 through8).4 Disconnect the wires to the limit switch.Remove the two screws and lockwashers holding the switch and plate to themain drive and slide through the bore in the side of the switch machine case.SCREWS (2)HAND THROW CUTOUT SWITCHPLATEP2496, Rev. 6, Jul/11 6-15 Alstom Signaling Inc.
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GM4000ASwitch MachineCopyright © 2
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LIST OF EFFECTIVE PAGESP2496, GM400
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PREFACENOTICE OF CONFIDENTIAL INFOR
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ABOUT THE MANUALThis manual is inte
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TopicTABLE OF CONTENTSPage1. SECTIO
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3.20. OPTIONAL SWITCH MACHINE AND L
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LIST OF FIGURESFigure No. Title Pag
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LIST OF TABLESTable No. Title PageT
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Table 7-1. Alstom Model GM4000A Swi
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General Description1. SECTION 1- GE
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General DescriptionMaintenance Free
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General Description1.4. FAIL SAFE F
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General Description1.6. SPECIFICATI
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General DescriptionOverload Protect
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General DescriptionHAND CRANK(GMA50
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General Description1.7.2. Cam Bar D
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General Description1.7.4. Controlle
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General Description1.7.7. DC Motor
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General Description1.7.10. Hand Cra
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General Description1.7.13. Hand Thr
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General Description1.7.16. Main Dri
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General Description1.7.19. Point De
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General Description1.7.21. Point De
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General Description1.7.23. Throw Ba
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General DescriptionCONFIGURATION JU
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General DescriptionWARNINGKEEP CLEA
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General Description1.8.5. Safety at
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Theory of Operation2. SECTION 2 - T
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Theory of Operation2.4. DRIVE TRAIN
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Theory of OperationPOSITION MARKERS
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Theory of OperationTable 2-1. Switc
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Theory of Operation2.6.1.1. Non-Ele
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Theory of Operation2.6.1.2. Mechani
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Theory of OperationTable 2-3. Reset
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Theory of OperationTable 2-4. Hand
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Theory of Operation2.7.2. Hand Thro
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Theory of Operation2.7.3. Local Ope
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Installation3. SECTION 3 - INSTALLA
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Installation3.5. COMPONENTSDependin
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Installation3.7. INSTALLATIONDetail
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Installation3.8. SWITCH MACHINE INS
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Installation3.9. SWITCH LAYOUT INSP
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InstallationTable 3-4. Switch Machi
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Installation3.12. ELECTRICAL WIRING
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Installation3.12.1.1. Field Motor C
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Installation3.12.2. Controller Wiri
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InstallationMOTORCONTROLLERHC-11J2B
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Installation3.13. SWITCH MACHINE HA
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Installation3.14. THROW ROD INSTALL
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InstallationTable 3-9. Throw Rod In
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InstallationTable 3-10. Lock Rod Co
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InstallationTable 3-11. Point Detec
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Installation3.17. MOTOR LIMIT ADJUS
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Installation3.18. SWITCH MACHINE VE
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Installation3.20. OPTIONAL SWITCH M
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InstallationTable 3-15. Throw Rod P
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InstallationTable 3-16. Test Bar In
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Installation3.22. OPTIONAL SECONDAR
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InstallationTable 3-17. Secondary P
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Preventive Maintenance4. SECTION 4
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Preventive MaintenanceNOTEOne opera
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Preventive Maintenance4.3.2. After
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Preventive Maintenance4.4. EVERY 75
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Preventive Maintenance4.5. MONTHLY
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Preventive Maintenance4.5.1.1. Hand
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Preventive Maintenance4.5.2. Hand T
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Preventive MaintenanceTable 4-5. Ha
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Page 149 and 150: Preventive Maintenance4.5.5. Point
Page 151 and 152: Preventive MaintenanceTable 4-9. Na
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Page 157 and 158: Preventive Maintenance4.5.7. Latch
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Page 163 and 164: Preventive MaintenanceTable 4-13. B
Page 165 and 166: Preventive Maintenance4.9. AS REQUI
Page 167 and 168: Preventive Maintenance4.9.2. Point
Page 169 and 170: Preventive MaintenanceStepTable 4-1
Page 171 and 172: Preventive MaintenanceTable 4-18. G
Page 173 and 174: Troubleshooting5. SECTION 5 - TROUB
Page 175 and 176: Troubleshooting5.3.2. Symptoms Noti
Page 177 and 178: Troubleshooting5.3.3. Symptoms Noti
Page 179 and 180: Troubleshooting5.3.4. Controller LE
Page 181 and 182: Troubleshooting5.3.4.2. Enhanced Mo
Page 183 and 184: Troubleshooting5.3.4.2.2. Motor Fau
Page 185 and 186: Corrective Maintenance6. SECTION 6
Page 187 and 188: Corrective Maintenance6.2.2. Cross
Page 189 and 190: Corrective MaintenanceTable 6-3. Co
Page 191 and 192: Corrective MaintenanceTable 6-4. DC
Page 193 and 194: Corrective Maintenance6.2.5. Main D
Page 195 and 196: Corrective MaintenanceTable 6-5. Ma
Page 197: Corrective Maintenance6.2.7. Cam Ba
Page 201 and 202: Corrective Maintenance6.2.9. Hand C
Page 203 and 204: Corrective MaintenanceTable 6-9. Ha
Page 205 and 206: Corrective MaintenanceStepTable 6-1
Page 207 and 208: Corrective MaintenanceStepTable 6-1
Page 209 and 210: Corrective MaintenanceTable 6-10. H
Page 211 and 212: Corrective Maintenance6.2.12. Lock
Page 213 and 214: Corrective MaintenanceTable 6-13. P
Page 221 and 222: Corrective Maintenance6.2.14. Point
Page 227 and 228: Corrective Maintenance6.2.17. Throw
Page 229 and 230: Corrective Maintenance6.2.18. Throw
Page 231 and 232: Corrective Maintenance6.2.19. Conde
Page 233 and 234: Corrective MaintenanceTable 6-21. M
Page 235 and 236: Parts Catalog7. SECTION 7 - PARTS C
Page 237 and 238: Parts CatalogNOTE 1:- STAMP NAME PL
Page 239 and 240: Parts Catalog2.006.50 7.5020.00 2.8
Page 241 and 242: Parts CatalogABCDSWITCH MACHINESHEE
Page 243 and 244: Parts Catalog29LOCK RODCOMPLETEDETE
Page 245 and 246: Parts CatalogTable 7-1. Alstom Mode
Page 247 and 248: Parts CatalogTable 7-1. Alstom Mode
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Parts CatalogTable 7-1. Alstom Mode
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Parts CatalogTable 7-2. GM4000A Con
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Parts CatalogFigure 7-2. Alstom Mod
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Parts CatalogDBACEGFHFigure 7-3. To
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DrawingsA. APPENDIX A - DRAWINGSA.1
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DrawingsA.2.2.3-Wire Configuration
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DrawingsA.2.3.3-Wire Configuration
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Drawings16 to 160 VDCOR85 to 140 VA
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DrawingsFigure A-8 shows typical ci
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DrawingsA.2.7.Secondary Point Monit
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DrawingsTypical Polarized Switch Re
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DrawingsTypical Polarized Switch Re
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DrawingsA.2.9.Typical Neutral Switc
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DrawingsTypical Neutral Switch Repe
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DrawingsA.2.10. GM4000A Wiring Diag
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DrawingsFigure A-20. GM4000A Wiring
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FOR QUESTIONS AND INQUIRIES, CONTAC
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GM4000Aâ¢ Switch Machine - Alstom

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GM4000Aâ¢ Switch Machine - Alstom