GM4000Aâ¢ Switch Machine - Alstom

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REVISION LOGRevision Date Description By Checked Approved0 February 2005 Original issue. MAS RR NI1 March 2005 Updated terminals, lockrod guards, andassociated drawings andwiring.MAS PP NI2 June 2005 Updated maintenance,field wiring, configuratorand drawings.3 July 2007 Added tools, updatedmaintenance proceduresand drawings.MAS ZD NIMAS ZD NI4 August 2007 Updated metric tools. MAS ZD NI5 February 2011 Added new Cam BarDetection Switch, PointDetection SystemModule, Hand CrankCutout Switch, Non-Restorable Latch Out,and updated associateddrawings and parts list.6 July 2011 Added/updated Sections2.6, 3.22, 4.3, 4.5.4, &A.2.7 to supportSecondary Point MontiorKit.MAS ZD/AB NIJF RR NIP2496, Rev. 6, Jul/11 Alstom Signaling Inc.
ABOUT THE MANUALThis manual is intended to provide the necessary information to maintain and ensureproper operation of an Alstom GM4000A Switch Machine. The information provided isnot limited to the components of the switch machine.The information in this manual is arranged into sections. The title and a brief descriptionof each section follow:Section 1 – GENERAL DESCRIPTION: This section gives general information on thecomponents of the GM4000A Switch Machine. Safety precautions are included in thissection.Section 2 – THEORY OF OPERATION: This section gives general information on theoperation of the GM4000A Switch Machine. Safety precautions are included in thissection.Section 3 – INSTALLATION: This section describes the field installation and setup ofthe GM4000A Switch Machine.Section 4 – PREVENTIVE MAINTENANCE: This section describes the tools,preventive maintenance procedures, and functional tests used on the GM4000A SwitchMachine. The frequency and interval, for the performance of the maintenanceprocedures and functional tests, are also included. Safety precautions are included inthis section.Section 5 – TROUBLESHOOTING: This section describes possible failures/symptomsalong with the corrective action for the GM4000A Switch Machine.Section 6 – CORRECTIVE MAINTENANCE: This section describes the adjustmentand replacement procedures associated with corrective maintenance of the GM4000ASwitch Machine. Safety precautions are included in this section.Section 7 – PARTS CATALOG: This section identifies and lists the spare partsassociated with operation of the GM4000A Switch Machine.Appendix A – DRAWINGS: This section has representative circuit drawings along withan installation and space requirement drawing of the GM4000A Switch Machine.P2496, Rev. 6, Jul/11 Alstom Signaling Inc.
Page 1: GM4000ASwitch MachineCopyright © 2
Page 5 and 6: LIST OF EFFECTIVE PAGESP2496, GM400
Page 7: PREFACENOTICE OF CONFIDENTIAL INFOR
Page 11 and 12: TopicTABLE OF CONTENTSPage1. SECTIO
Page 13 and 14: 3.20. OPTIONAL SWITCH MACHINE AND L
Page 15 and 16: LIST OF FIGURESFigure No. Title Pag
Page 17 and 18: LIST OF TABLESTable No. Title PageT
Page 19 and 20: Table 7-1. Alstom Model GM4000A Swi
Page 21 and 22: General Description1. SECTION 1- GE
Page 23 and 24: General DescriptionMaintenance Free
Page 25 and 26: General Description1.4. FAIL SAFE F
Page 27 and 28: General Description1.6. SPECIFICATI
Page 29 and 30: General DescriptionOverload Protect
Page 31 and 32: General DescriptionHAND CRANK(GMA50
Page 33 and 34: General Description1.7.2. Cam Bar D
Page 35 and 36: General Description1.7.4. Controlle
Page 37 and 38: General Description1.7.7. DC Motor
Page 39 and 40: General Description1.7.10. Hand Cra
Page 41 and 42: General Description1.7.13. Hand Thr
Page 43 and 44: General Description1.7.16. Main Dri
Page 45 and 46: General Description1.7.19. Point De
Page 47 and 48: General Description1.7.21. Point De
Page 49 and 50: General Description1.7.23. Throw Ba
Page 51 and 52: General DescriptionCONFIGURATION JU
Page 53 and 54: General DescriptionWARNINGKEEP CLEA
Page 55 and 56: General Description1.8.5. Safety at
Page 57 and 58: Theory of Operation2. SECTION 2 - T
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Theory of Operation2.4. DRIVE TRAIN
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Theory of OperationPOSITION MARKERS
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Theory of OperationTable 2-1. Switc
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Theory of Operation2.6.1.1. Non-Ele
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Theory of Operation2.6.1.2. Mechani
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Theory of OperationTable 2-3. Reset
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Theory of OperationTable 2-4. Hand
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Theory of Operation2.7.2. Hand Thro
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Theory of Operation2.7.3. Local Ope
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Installation3. SECTION 3 - INSTALLA
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Installation3.5. COMPONENTSDependin
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Installation3.7. INSTALLATIONDetail
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Installation3.8. SWITCH MACHINE INS
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Installation3.9. SWITCH LAYOUT INSP
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InstallationTable 3-4. Switch Machi
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Installation3.12. ELECTRICAL WIRING
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Installation3.12.1.1. Field Motor C
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Installation3.12.2. Controller Wiri
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InstallationMOTORCONTROLLERHC-11J2B
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Installation3.13. SWITCH MACHINE HA
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Installation3.14. THROW ROD INSTALL
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InstallationTable 3-9. Throw Rod In
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InstallationTable 3-10. Lock Rod Co
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InstallationTable 3-11. Point Detec
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Installation3.17. MOTOR LIMIT ADJUS
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Installation3.18. SWITCH MACHINE VE
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Installation3.20. OPTIONAL SWITCH M
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InstallationTable 3-15. Throw Rod P
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InstallationTable 3-16. Test Bar In
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Installation3.22. OPTIONAL SECONDAR
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InstallationTable 3-17. Secondary P
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Preventive Maintenance4. SECTION 4
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Preventive MaintenanceNOTEOne opera
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Preventive Maintenance4.3.2. After
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Preventive Maintenance4.4. EVERY 75
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Preventive Maintenance4.5. MONTHLY
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Preventive Maintenance4.5.1.1. Hand
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Preventive Maintenance4.5.2. Hand T
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Preventive MaintenanceTable 4-5. Ha
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Preventive Maintenance4.5.4. Second
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Preventive Maintenance4.5.5. Point
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Preventive MaintenanceTable 4-9. Na
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Preventive MaintenanceTable 4-9. Na
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Preventive MaintenanceTable 4-10. W
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Preventive Maintenance4.5.7. Latch
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Preventive MaintenanceTable 4-12. I
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Preventive MaintenanceTable 4-12. I
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Preventive MaintenanceTable 4-13. B
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Preventive Maintenance4.9. AS REQUI
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Preventive Maintenance4.9.2. Point
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Preventive MaintenanceStepTable 4-1
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Preventive MaintenanceTable 4-18. G
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Troubleshooting5. SECTION 5 - TROUB
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Troubleshooting5.3.2. Symptoms Noti
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Troubleshooting5.3.3. Symptoms Noti
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Troubleshooting5.3.4. Controller LE
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Troubleshooting5.3.4.2. Enhanced Mo
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Troubleshooting5.3.4.2.2. Motor Fau
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Corrective Maintenance6. SECTION 6
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Corrective Maintenance6.2.2. Cross
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Corrective MaintenanceTable 6-3. Co
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Corrective MaintenanceTable 6-4. DC
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Corrective Maintenance6.2.5. Main D
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Corrective MaintenanceTable 6-5. Ma
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Corrective Maintenance6.2.7. Cam Ba
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Corrective Maintenance6.2.8. Hand T
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Corrective Maintenance6.2.9. Hand C
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Corrective MaintenanceTable 6-9. Ha
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Corrective MaintenanceStepTable 6-1
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Corrective MaintenanceStepTable 6-1
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Corrective MaintenanceTable 6-10. H
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Corrective Maintenance6.2.12. Lock
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Corrective MaintenanceTable 6-13. P
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Corrective Maintenance6.2.14. Point
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Corrective Maintenance6.2.17. Throw
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Corrective Maintenance6.2.18. Throw
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Corrective Maintenance6.2.19. Conde
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Corrective MaintenanceTable 6-21. M
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Parts Catalog7. SECTION 7 - PARTS C
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Parts CatalogNOTE 1:- STAMP NAME PL
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Parts Catalog2.006.50 7.5020.00 2.8
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Parts CatalogABCDSWITCH MACHINESHEE
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Parts Catalog29LOCK RODCOMPLETEDETE
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Parts CatalogTable 7-1. Alstom Mode
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Parts CatalogTable 7-2. GM4000A Con
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Parts CatalogFigure 7-2. Alstom Mod
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Parts CatalogDBACEGFHFigure 7-3. To
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DrawingsA. APPENDIX A - DRAWINGSA.1
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DrawingsA.2.2.3-Wire Configuration
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DrawingsA.2.3.3-Wire Configuration
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Drawings16 to 160 VDCOR85 to 140 VA
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DrawingsFigure A-8 shows typical ci
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DrawingsA.2.7.Secondary Point Monit
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DrawingsTypical Polarized Switch Re
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DrawingsTypical Polarized Switch Re
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DrawingsA.2.9.Typical Neutral Switc
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DrawingsTypical Neutral Switch Repe
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DrawingsA.2.10. GM4000A Wiring Diag
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DrawingsFigure A-20. GM4000A Wiring
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FOR QUESTIONS AND INQUIRIES, CONTAC
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GM4000Aâ¢ Switch Machine - Alstom