GM4000Aâ¢ Switch Machine - Alstom

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THIS PAGE INTENTIONALLY LEFT BLANK.P2496, Rev. 6, Jul/11 x Alstom Signaling Inc.
General Description1. SECTION 1– GENERAL DESCRIPTION1.1. SCOPE OF MANUALThe purpose of this manual is to describe the features of the Alstom GM4000A SwitchMachine (GM4000A) and to explain how to properly inspect, service, test, install,remove, and replace the recommended spare parts. See Table 7-2, GM4000AConfiguration Key For Model Number Determination, to configure a GM4000A switchmachine with the model number (P/N WM_ _ _ _ _ _ _ _ _ _ _ _) that includes theoptions for the application.1.2. SWITCH MACHINE OVERVIEWThe GM4000A, shown in Figure 1-1, is an electric switch machine designed for use atinterlockings and derails regardless of the existing switch machine footprint, availablepower, and weight of rail. A low profile makes it well suited for mainline freight orsubway and rapid transit applications. The machine footprint matches all industrystandard layouts. The machine uses 50% fewer parts than traditional electric switchmachines and it is easily field-modified to match specific site requirements.Figure 1-1. GM4000A Switch MachineThe GM4000A is capable of delivering more than 4000 lbs. (1814.37 kg) of thrust. Thisdriving force makes it an ideal solution for long turnouts, installations plagued by snowand ice, and short turnouts with welded heel blocks.P2496, Rev. 6, Jul/11 1-1 Alstom Signaling Inc.
Page 1: GM4000ASwitch MachineCopyright © 2
Page 5 and 6: LIST OF EFFECTIVE PAGESP2496, GM400
Page 7 and 8: PREFACENOTICE OF CONFIDENTIAL INFOR
Page 9 and 10: ABOUT THE MANUALThis manual is inte
Page 11 and 12: TopicTABLE OF CONTENTSPage1. SECTIO
Page 13 and 14: 3.20. OPTIONAL SWITCH MACHINE AND L
Page 15 and 16: LIST OF FIGURESFigure No. Title Pag
Page 17 and 18: LIST OF TABLESTable No. Title PageT
Page 19: Table 7-1. Alstom Model GM4000A Swi
Page 23 and 24: General DescriptionMaintenance Free
Page 25 and 26: General Description1.4. FAIL SAFE F
Page 27 and 28: General Description1.6. SPECIFICATI
Page 29 and 30: General DescriptionOverload Protect
Page 31 and 32: General DescriptionHAND CRANK(GMA50
Page 33 and 34: General Description1.7.2. Cam Bar D
Page 35 and 36: General Description1.7.4. Controlle
Page 37 and 38: General Description1.7.7. DC Motor
Page 39 and 40: General Description1.7.10. Hand Cra
Page 41 and 42: General Description1.7.13. Hand Thr
Page 43 and 44: General Description1.7.16. Main Dri
Page 45 and 46: General Description1.7.19. Point De
Page 47 and 48: General Description1.7.21. Point De
Page 49 and 50: General Description1.7.23. Throw Ba
Page 51 and 52: General DescriptionCONFIGURATION JU
Page 53 and 54: General DescriptionWARNINGKEEP CLEA
Page 55 and 56: General Description1.8.5. Safety at
Page 57 and 58: Theory of Operation2. SECTION 2 - T
Page 59 and 60: Theory of Operation2.4. DRIVE TRAIN
Page 61 and 62: Theory of OperationPOSITION MARKERS
Page 63 and 64: Theory of OperationTable 2-1. Switc
Page 65 and 66: Theory of Operation2.6.1.1. Non-Ele
Page 67 and 68: Theory of Operation2.6.1.2. Mechani
Page 69 and 70: Theory of OperationTable 2-3. Reset
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Theory of OperationTable 2-4. Hand
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Theory of Operation2.7.2. Hand Thro
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Theory of Operation2.7.3. Local Ope
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Installation3. SECTION 3 - INSTALLA
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Installation3.5. COMPONENTSDependin
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Installation3.7. INSTALLATIONDetail
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Installation3.8. SWITCH MACHINE INS
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Installation3.9. SWITCH LAYOUT INSP
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InstallationTable 3-4. Switch Machi
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Installation3.12. ELECTRICAL WIRING
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Installation3.12.1.1. Field Motor C
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Installation3.12.2. Controller Wiri
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InstallationMOTORCONTROLLERHC-11J2B
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Installation3.13. SWITCH MACHINE HA
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Installation3.14. THROW ROD INSTALL
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InstallationTable 3-9. Throw Rod In
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InstallationTable 3-10. Lock Rod Co
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InstallationTable 3-11. Point Detec
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Installation3.17. MOTOR LIMIT ADJUS
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Installation3.18. SWITCH MACHINE VE
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Installation3.20. OPTIONAL SWITCH M
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InstallationTable 3-15. Throw Rod P
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InstallationTable 3-16. Test Bar In
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Installation3.22. OPTIONAL SECONDAR
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InstallationTable 3-17. Secondary P
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Preventive Maintenance4. SECTION 4
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Preventive MaintenanceNOTEOne opera
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Preventive Maintenance4.3.2. After
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Preventive Maintenance4.4. EVERY 75
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Preventive Maintenance4.5. MONTHLY
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Preventive Maintenance4.5.1.1. Hand
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Preventive Maintenance4.5.2. Hand T
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Preventive MaintenanceTable 4-5. Ha
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Preventive Maintenance4.5.4. Second
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Preventive Maintenance4.5.5. Point
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Preventive MaintenanceTable 4-9. Na
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Preventive MaintenanceTable 4-9. Na
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Preventive MaintenanceTable 4-10. W
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Preventive Maintenance4.5.7. Latch
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Preventive MaintenanceTable 4-12. I
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Preventive MaintenanceTable 4-12. I
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Preventive MaintenanceTable 4-13. B
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Preventive Maintenance4.9. AS REQUI
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Preventive Maintenance4.9.2. Point
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Preventive MaintenanceStepTable 4-1
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Preventive MaintenanceTable 4-18. G
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Troubleshooting5. SECTION 5 - TROUB
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Troubleshooting5.3.2. Symptoms Noti
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Troubleshooting5.3.3. Symptoms Noti
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Troubleshooting5.3.4. Controller LE
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Troubleshooting5.3.4.2. Enhanced Mo
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Troubleshooting5.3.4.2.2. Motor Fau
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Corrective Maintenance6. SECTION 6
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Corrective Maintenance6.2.2. Cross
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Corrective MaintenanceTable 6-3. Co
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Corrective MaintenanceTable 6-4. DC
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Corrective Maintenance6.2.5. Main D
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Corrective MaintenanceTable 6-5. Ma
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Corrective Maintenance6.2.7. Cam Ba
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Corrective Maintenance6.2.8. Hand T
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Corrective Maintenance6.2.9. Hand C
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Corrective MaintenanceTable 6-9. Ha
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Corrective MaintenanceStepTable 6-1
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Corrective MaintenanceStepTable 6-1
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Corrective MaintenanceTable 6-10. H
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Corrective Maintenance6.2.12. Lock
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Corrective MaintenanceTable 6-13. P
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Corrective Maintenance6.2.14. Point
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Corrective Maintenance6.2.17. Throw
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Corrective Maintenance6.2.18. Throw
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Corrective Maintenance6.2.19. Conde
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Corrective MaintenanceTable 6-21. M
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Parts Catalog7. SECTION 7 - PARTS C
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Parts CatalogNOTE 1:- STAMP NAME PL
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Parts Catalog2.006.50 7.5020.00 2.8
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Parts CatalogABCDSWITCH MACHINESHEE
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Parts Catalog29LOCK RODCOMPLETEDETE
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Parts CatalogTable 7-1. Alstom Mode
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Parts CatalogTable 7-2. GM4000A Con
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Parts CatalogFigure 7-2. Alstom Mod
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Parts CatalogDBACEGFHFigure 7-3. To
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DrawingsA. APPENDIX A - DRAWINGSA.1
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DrawingsA.2.2.3-Wire Configuration
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DrawingsA.2.3.3-Wire Configuration
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Drawings16 to 160 VDCOR85 to 140 VA
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DrawingsFigure A-8 shows typical ci
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DrawingsA.2.7.Secondary Point Monit
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DrawingsTypical Polarized Switch Re
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DrawingsTypical Polarized Switch Re
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DrawingsA.2.9.Typical Neutral Switc
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DrawingsTypical Neutral Switch Repe
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DrawingsA.2.10. GM4000A Wiring Diag
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DrawingsFigure A-20. GM4000A Wiring
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FOR QUESTIONS AND INQUIRIES, CONTAC
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GM4000Aâ¢ Switch Machine - Alstom

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GM4000Aâ¢ Switch Machine - Alstom