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WINTER 2017

Distributor's Link Magazine Winter Issue 2017 / Vol 40 No1

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14<br />

THE DISTRIBUTOR’S LINK<br />

Laurence Claus<br />

Laurence Claus is the President of NNi Training and Consulting, Inc. He has 25 years of<br />

experience with a medium sized automotive fastener manufacturer, holding positions<br />

including Vice President of Engineering, General Manager, Director of Quality, Director<br />

of New Business Development and Applications Engineer. In 2012 he formed NNi<br />

offering technical and business training courses as well as technical consulting, expert<br />

witness and consultation work. He can be reached at 847-867-7363 or by email:<br />

Lclaus@NNiTraining.com. You can learn more about NNi at www.NNiTraining.com.<br />

FUNDAMENTALS OF THREAD FORMING SCREWS - PART 2:<br />

THREAD FORMING SCREWS FOR THERMOPLASTICS<br />

Review<br />

Looking back at Part 1 of this series, we explored<br />

the fundamental science of thread forming screws. We<br />

learned that although the material the screw is thread<br />

forming is important in how we view the entire system,<br />

FIGURE 1: HOW A THREAD FORMING SCREW WORKS- GRAPH OF TORQUE VERSUS TIME<br />

there are certain universal fundamentals about thread<br />

forming that are independent of the material. We learned<br />

that during installation all screws, but especially thread<br />

forming screws, experience an immediate increase in<br />

torque followed by a gradual but continuous rise in<br />

torque up until the point the head is<br />

seated against the captured material.<br />

This inflection point is normally referred<br />

to as the driving torque. As the installer<br />

continues to turn the screw, torque rises<br />

rapidly until the joint fails by either the<br />

screw breaking (less common) or the joint<br />

stripping (more common). This point is<br />

often referred to as the ultimate torque<br />

or stripping torque. It is during this time,<br />

from when the head seats to the ultimate<br />

failure, that the joint is developing the<br />

desired axial clamp load.<br />

We learned that engineers designing<br />

thread forming joints are extremely<br />

interested in the value of these two<br />

points, and particularly the range between<br />

them. The resulting drive to ultimate ratio<br />

is a strong determining factor in whether<br />

the joint can be safely and consistently<br />

assembled or not. If the band is too<br />

narrow, it is likely that normal installation<br />

equipment cannot adequately handle the<br />

deviation and parts will be prone to either<br />

not being fully installed, breaking during<br />

installation, or both.<br />

TECHNICAL ARTICLE<br />

CONTINUED ON PAGE 100

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