WINTER 2017
Distributor's Link Magazine Winter Issue 2017 / Vol 40 No1
Distributor's Link Magazine Winter Issue 2017 / Vol 40 No1
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94<br />
THE DISTRIBUTOR’S LINK<br />
BENGT BLENDULF A LOGICAL APPROACH TO A BOLTED JOINT DESIGN from page 8<br />
FIGURE 2<br />
accuracy, lubrication, speed and others. We now<br />
have a tool from IFI that can help us if we are<br />
using Torque-Tension method to get the right<br />
preload in the fastener. It is called “Torque<br />
Book for Fasteners”, a product developed by<br />
Joe Greenslade. From this document we can<br />
find nominal friction values for the vast majority<br />
of lubricants and for various surface conditions.<br />
This help would take us much closer to develop<br />
a reasonable accurate torque value. This would,<br />
combined with the rightly chosen tightening tool,<br />
give a solid start for the joint design.<br />
To verify the joint we need to calculate how<br />
all those variables in geometry, forces, materials,<br />
temperatures, tightening, fastener choices, etc.<br />
will fit together.<br />
In Figure 3 below, we can see some of the<br />
mathematics from SR1 (VDI 2230) on the joint.<br />
This is a great tool for joint calculations and it<br />
showed that the starting point in Figure 1 gave<br />
us a too high surface pressure under bolt head<br />
and nut.<br />
So, the “design force” now goes up from using a M6<br />
fastener to a M12 in the 8.8 column or a M10 in the<br />
10.9 column. This type of estimation of bolt size will be<br />
right in most cases, but must also be verified.<br />
So, we are off to a good start, but need more<br />
information to judge the joint. First of all, are the<br />
MATERIALS in the joint compatible? If all joint parts are<br />
made of steel (any type) and we are using steel fasteners<br />
we should have no problems. If, however, the joint is<br />
made of aluminium we must make allowances for that.<br />
Both for the normal elasticities at room temperature,<br />
and any TEMPERATURE (high or low) influences on<br />
elasticities. Any combination of materials in the joint can<br />
have a great impact on its success.<br />
TIGHTENING will also play a major role in the<br />
joint performance (good or bad). This is an area where<br />
we have great problems with many variables with tool<br />
FIGURE 3<br />
CONTINUED ON PAGE 95