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MU 2017 November December

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52 MACHINERY UPDATE NOVEMBER/DECEMBER <strong>2017</strong> www.machineryupdate.co.uk<br />

Feature: Pharmaceuticals<br />

With the<br />

deadline for<br />

compliance fast<br />

approaching,<br />

machine<br />

builders and packaging<br />

manufacturers do not have<br />

much longer to ensure<br />

pharmaceutical and medical<br />

production meets the<br />

requirements of the Falsified<br />

Medicines Directive (FMD).<br />

There has been plenty<br />

of time to prepare for the<br />

February 2019 deadline<br />

and to develop solutions<br />

to ensure packs carry the<br />

required unique, traceable<br />

serial number. “Of course<br />

companies also have to use<br />

tamper-evident systems to<br />

protect packs from being<br />

opened and reclosed,”<br />

says David Hannaby, Sick’s<br />

UK product manager for<br />

presence detection.<br />

The requirements to<br />

combat tampering are further<br />

specified in standard<br />

EN 16679:2015-03 ‘Packaging<br />

– tamper verification features<br />

for medicinal production<br />

packaging’.<br />

DEVISING THE SEALS<br />

Manufacturers of labels<br />

and labelling machinery<br />

have devised a variety of<br />

self-adhesive seals that show<br />

irreversible, visible evidence<br />

whenever someone tries to<br />

open and reclose a pack.<br />

Seals made from transparent<br />

films or foils are particularly<br />

popular with packaging<br />

designers because they do not<br />

compromise the packaging<br />

design, or cover up any<br />

other markings.<br />

Ensuring the transparent<br />

seal is correctly applied to<br />

Glare looks for high-gloss surfaces<br />

The Glare sensor is easy to integrate into both new and existing machinery and comprises a central strip of eight<br />

LED emitters surrounded by two receiver lines, which make it resistant to vibration or any product ‘wobble’<br />

Glossy seals<br />

are perfect<br />

Machinery Update talks to Sick UK about technology<br />

that helps compliance with tamper evident seal needs<br />

the packaging during the<br />

production process every time<br />

is vital to achieve compliance.<br />

An optical sensor is deployed<br />

on the machine to verify<br />

the presence of the seal,<br />

label or mark on each pack.<br />

However, transparent seals<br />

are glossy. The packaging<br />

they are attached to may<br />

also be reflective, so they<br />

pose challenges for accurate<br />

detection by photo-electric<br />

devices that are ‘confused’<br />

by the diffusion of light<br />

reflections from the gloss<br />

seal and the surrounding<br />

materials.<br />

With the new regulations<br />

approaching, Sick turned<br />

the problem of gloss into an<br />

opportunity and developed<br />

a sensor that actually looks for<br />

a high-gloss surface.<br />

The Glare product from Sick<br />

recognises and differentiates<br />

between surfaces according<br />

to how glossy they are.<br />

It does this by analysing the<br />

spatial distribution of the<br />

reflected light using Sick’s<br />

Delta-S technology. It can tell<br />

the difference between the<br />

gloss of the seal and the more<br />

scattered, diffuse reflections<br />

from the packaging material.<br />

As a result, Glare delivers<br />

nearly 100% detection rates.<br />

It can be tailored to the<br />

specific process and can be set<br />

up using a simple three-point<br />

teach-in method to evaluate<br />

the gloss properties of the<br />

seal, the packaging and the<br />

background.<br />

The Glare sensor is a compact<br />

(42.5 x 44 x 43.4mm), all-inone<br />

IP67 unit. It comprises

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