MU 2017 November December
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60 MACHINERY UPDATE NOVEMBER/DECEMBER <strong>2017</strong> www.machineryupdate.co.uk<br />
Components<br />
Clever diaphragm pumps<br />
deliver low energy usage<br />
Aseries of intelligent<br />
diaphragm<br />
pumps has been<br />
implemented into Tapflo’s<br />
pump range portfolio.<br />
It means TC Intelligent<br />
pumps are now fitted<br />
with clever low energy air<br />
pump (LEAP) technology<br />
developed by the company.<br />
LEAP is a patented<br />
technology used in airoperated<br />
double diaphragm<br />
(AODD) pumps to reduce<br />
the operating air pressure.<br />
This is achieved by<br />
reducing internal losses<br />
and friction found in<br />
conventional AODD pumps.<br />
The LEAP technology was<br />
developed for an ultralow<br />
flow, high-pressure<br />
application utilising a double<br />
diaphragm pump with an<br />
electric power pack.<br />
Tapflo says the technology<br />
allows for sustainable energy<br />
management by achieving<br />
energy savings of up to 70%<br />
in operation.<br />
LEAP was first developed<br />
by Tapflo’s British team and<br />
consequently presented<br />
B&R is introducing new<br />
software components for<br />
controlling hydraulics<br />
applications. These<br />
components provide easier<br />
access to advanced closedloop<br />
control functions and<br />
assist developers in the<br />
design, simulation, virtual<br />
commissioning and diagnosis<br />
of hydraulic systems.<br />
B&R mapp Hydraulics<br />
provides numerous new<br />
functions, particularly for<br />
variable-speed pump drives.<br />
With the autotuning<br />
LEAP technology offers efficiency<br />
to Tapflo’s Group HQ in<br />
Sweden and also to the<br />
Polish manufacturing site.<br />
After being fully tested<br />
and approved to the group<br />
product standard, it has<br />
been implemented into the<br />
TC range. This new range is<br />
now available worldwide and<br />
distributed across<br />
six continents.<br />
The launch of LEAP meets<br />
the needs of users that<br />
have been requesting eco<br />
pumps in recent times that<br />
are able to reduce costs and<br />
provide a more sustainable<br />
use of energy, says business<br />
development manager at<br />
Tapflo Walter Bryce.<br />
In operation, the LEAP<br />
technology has allowed<br />
the pump to develop to<br />
give smooth, effective<br />
delivery at the lowest<br />
energy consumption.<br />
This technology shows<br />
efficiency improvements<br />
at all air pressures but the<br />
gains are most marked at<br />
low air pressures. Now,<br />
instead of starting at more<br />
than one bar with a possible<br />
tendency to stall at such<br />
pressures, a pump will start<br />
at as little as just 0.2 bar.<br />
The LEAP centre section<br />
can be dropped into any<br />
existing Tapflo pump offering<br />
attractive payback rates.<br />
T 023 8025 2325<br />
W www.tapflopumps.co.uk<br />
New software components for controlling<br />
hydraulics applications make things easier<br />
function, the new system<br />
automatically optimises the<br />
control loop parameters for the<br />
hydraulic pressure controller.<br />
This boosts both quality and<br />
system performance.<br />
Also, if autotuning is<br />
used during operation,<br />
the machine software can<br />
automatically recalibrate the<br />
controller following changes<br />
to environmental conditions<br />
or other factors such as load<br />
forces or characteristics.<br />
Another mapp Hydraulics<br />
component automatically<br />
B&R mapp Hydraulics brings benefit<br />
calculates the maximum<br />
acceleration and deceleration<br />
values for an hydraulic drive.<br />
T 01733 371320<br />
W www.br-automation.com<br />
Vacuum<br />
ejector is a<br />
small option<br />
SMC has refreshed its ZH body<br />
ported type vacuum ejector so that<br />
it is more compact, lightweight<br />
and easy to mount. It also has<br />
an improved maximum suction<br />
flow rate, improving its overall<br />
effectiveness and functionality.<br />
The pneumatics company has<br />
updated its ZH Series vacuum<br />
ejector so that it is more compact<br />
in design, adaptable and can<br />
be used for a wider number of<br />
applications.<br />
Offering an improved<br />
maximum suction flow rate, the<br />
enhanced ZH is smaller and up<br />
to 74% lighter than the original<br />
series, delivering space savings<br />
and fewer inert moments when<br />
mounted in mobile applications,<br />
such as robot arms.<br />
It also comes with four<br />
mounting options – direct,<br />
standard bracket, L-bracket<br />
and DIN rail – giving customers<br />
greater choice and flexibility.<br />
These modifications make<br />
the ZH suitable for a range of<br />
applications such as packaging,<br />
palletising, materials handling,<br />
automatic assembly, automatic<br />
transport or pick and place in<br />
the semi-conductor, electrical,<br />
automotive, food and medical<br />
industries.<br />
“We are always striving to<br />
offer the very best solutions<br />
for our customers and the ZH<br />
is no exception,” said an SMC<br />
spokesperson. “This latest<br />
design gives customers working<br />
in manufacturing and assembly<br />
equipment several enhancements<br />
including greater suction<br />
capacity and adaptability for<br />
different conditions, by offering<br />
a combined one-touch and<br />
screw-in connection.” Additional<br />
features include optional silencer<br />
and standard brackets.<br />
T 0845 121 5122<br />
W www.smcpneumatics.co.uk