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Thermal Food Processing

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80 <strong>Thermal</strong> <strong>Food</strong> <strong>Processing</strong>: New Technologies and Quality Issues<br />

TABLE 3.3<br />

Lethality Values (F o) for Commercial Sterilization<br />

of Selected Canned <strong>Food</strong> Products<br />

Product Can sizes F o (min)<br />

Asparagus 2<br />

Green beans, brine packed No. 2 3.5<br />

No. 10 3.5<br />

Chicken, boned All 6–8<br />

Corn, whole kernel, brine packed All 9<br />

No. 10 15<br />

Cream-style corn No. 2 5–6<br />

No. 10 2.3<br />

Dog food No. 2 12<br />

No. 10 6<br />

Mackerel in brine 301 × 411 2.9–3.6<br />

Meat loaf No. 2 6<br />

Peas, brine packed No. 2 7<br />

No. 10 11<br />

Sausage, Vienna, in brine Various 5<br />

Chili con carne Various 6<br />

Source: Lopez, A.A., Complete Course in Canning, Book 1, Basic<br />

Information on Canning, 11th ed., The Canning Trade, Baltimore,<br />

1987. Courtesy of American Can Company, Inc.<br />

Where thermophilic spoilage is a problem, more severe processes may be<br />

necessary because of the high heat resistance of thermophilic spores. Fortunately,<br />

most thermophiles do not grow readily at room temperature and require incubation<br />

at unusually high storage temperatures (45 to 55°C) to cause food spoilage.<br />

Generally, foods with no more than 1% spoilage (spoilage probability of 10 –2 )<br />

upon incubation after processing will meet the accepted 10 –5 spoilage probability<br />

in normal commerce. Therefore, when thermophilic spoilage is a concern, the<br />

target value for the final number of survivors is usually taken as 10 –2 , and the<br />

initial spore load needs to be determined through microbiological analysis since<br />

contamination from these organisms varies greatly. For a situation with an initial<br />

thermophilic spore load of 100 spores per can, and an average D 121 value of 4.00,<br />

the process lethality required would be<br />

F = 400 . (log100−log 001 . )<br />

= 4004 . ( )<br />

= 16<br />

The procedural steps above are only preliminary guidelines for average conditions,<br />

and often need to be adjusted up or down in view of the types of contaminating

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