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ENGLISH<br />

K <strong>Control</strong> <strong>panel</strong><br />

For DTG 320 Gas-fired Boilers<br />

30<br />

0<br />

l<br />

6A<br />

Instructions<br />

Electrical connections<br />

Start-up<br />

Operation<br />

08/00 - 94858190 - 8358-4160


CONFORMITY / MARKING<br />

This product complies with the requirements of the<br />

following European Directives and Standards:<br />

- 73/23 CEE Low voltage directive<br />

Relevant standard: EN 60.335.1.<br />

- 89.336 CEE Electromagnetic Compatibility Directive<br />

Relevant standards: EN 50.081.1 / EN 50.082.1 /<br />

EN 55.014.<br />

CONTENTS<br />

1. INTRODUCTION .................................................................................................................................................. 3<br />

2. GENERAL ........................................................................................................................................................... 3<br />

2.1 Overview ...................................................................................................................................................... 3<br />

2.2 Description ................................................................................................................................................... 4<br />

2.3 Operating principle ....................................................................................................................................... 5<br />

3. ELECTRICAL CONNECTIONS ........................................................................................................................... 6<br />

3.1 Installation without optional features ............................................................................................................ 6<br />

3.2 Installation with optional MB2 domestic hot water module .......................................................................... 7<br />

3.2.1 Fitting the MB2 module ....................................................................................................................... 7<br />

3.2.2 Connections ........................................................................................................................................ 8<br />

3.3 Installation with optional SV-matic weather compensator .......................................................................... 10<br />

3.3.1 Fitting the SV-matic weather compensator ....................................................................................... 10<br />

3.3.2 Connections ...................................................................................................................................... 11<br />

3.4 Installation with optional cascade board .................................................................................................... 13<br />

3.5 Connecting the safety thermostat alarm indicator ..................................................................................... 13<br />

3.6 Connecting the hour run meter(s) .............................................................................................................. 13<br />

3.7 Connecting the flue gas thermometer ........................................................................................................ 14<br />

3.8 Connecting the burner + options ................................................................................................................ 14<br />

4. SKELETON DIAGRAMS.................................................................................................................................... 15<br />

4.1 Skeleton diagram 2 stages without optional features ................................................................................ 15<br />

4.2 Skeleton diagram 2 stages with optional domestic hot water priority module ........................................... 16<br />

4.3 Skeleton diagram 2 stages with optional regulator .................................................................................... 17<br />

4.4 Skeleton diagram 2 stages with optional cascade board ........................................................................... 18<br />

5. START-UP AND OPERATION .......................................................................................................................... 19<br />

5.1 <strong>Control</strong> <strong>panel</strong> without optional features ...................................................................................................... 19<br />

5.2 <strong>Control</strong> <strong>panel</strong> with optional MB2 domestic hot water module .................................................................... 20<br />

5.3 <strong>Control</strong> <strong>panel</strong> with optional SV-matic weather compensator ..................................................................... 22<br />

5.4 <strong>Control</strong> <strong>panel</strong> with optional cascade board ................................................................................................ 24


1. INTRODUCTION<br />

The K control <strong>panel</strong> is fitted on the DE DIETRICH<br />

DTG 320 S or DTG 320 Eco.NOx boilers.<br />

2. GENERAL<br />

2.1 Overview<br />

The K control <strong>panel</strong> allows operating a 2-stage boiler<br />

(DTG 320 S or DTG 320 Eco.NOx).<br />

It may be fitted along with various optional features:<br />

- MB2 domestic hot water priority module<br />

or<br />

- SV-matic weather compensator for 2-stage burners,<br />

regulating the burner only or the burner with one mixing<br />

valve, for heating only or for heating and domestic hot<br />

water<br />

or<br />

- Cascade board (package AD 135). The cascade<br />

board is used in installations where one or more<br />

boilers (up to 9) fitted with K contol <strong>panel</strong>s are<br />

controlled by a boiler fitted with a Diematic-m Delta<br />

control <strong>panel</strong> for cascaded operation of the entire<br />

boilers system.<br />

The connection between the boilers is carried out via<br />

the 8 m long connecting cable supplied with the<br />

AD 135 package.<br />

- A 12 m long cable - package AD 134 - is available as<br />

an option if required.<br />

- Hour run meter(s) (package BG 40)<br />

- Flue gas thermometer (package BP 28).<br />

3<br />

The electrical connections of the boiler shall<br />

be performed by a qualified professionnal<br />

only.<br />

Strict compliance with these connecting,<br />

starting up and operating instrucions is a<br />

precondition for the correct operation of the<br />

boiler.


2.2 Description<br />

2 allures<br />

1. Three-position switch Auto / Manual / STB TEST<br />

1.1 Boilers fitted with a cascade board<br />

(package AD 135)<br />

11 8 9 1 10 13 6<br />

AUTO: automatic position<br />

This position allows automatic operation of the<br />

installation under the control of the Diematic-m<br />

Delta regulator.<br />

Manual : manual position<br />

The boiler disregards the commands coming<br />

from the cascade board. It is regulated by the<br />

boiler thermostats (item 5)<br />

1.2 Other cases<br />

- either in manual position : boilers not fitted<br />

with a room thermostat or a SV-matic weather<br />

compensator.<br />

- or in AUTO position: boilers fitted with a room<br />

thermostat or a SV-matic weather compensator.<br />

The manual position does not allow<br />

switching off the regulator.<br />

STB Test: temporary action to test the safety<br />

thermostat:<br />

Press the TEST STB switch and set the pump shutoff<br />

switch 2 to the "Summer" position.<br />

2. Double switch Burner/Heating pump:<br />

This double switch controls the burner and the<br />

heating pump.<br />

In the "Winter" position, both heating and<br />

domestic hot water are operating.<br />

In the "Summer" position, only domestic hot water<br />

is operating (if a hot water tank is connected).<br />

If the boiler is fitted with a SV-matic weather<br />

compensator or is part of a cascaded installation,<br />

both switches must be left on the Winter<br />

position.<br />

7<br />

30<br />

3<br />

0<br />

l<br />

4<br />

2<br />

6A<br />

14<br />

3. Main ON/OFF switch<br />

4. Locations for hour run meters<br />

for the first and second stages (BG 40 option)<br />

5. Boiler thermostats (adjustment range from 40°C to 90°C):<br />

A factory-set stop limits the maximum temperature<br />

to 75°C. This stop may be moved if necessary (see<br />

chapter 5.1).<br />

6. Stage 1 or stage 2 indicators:<br />

These indicators only light up if the relevant<br />

thermostat or the regulator require heating and if<br />

the safety contact is closed.<br />

7. Boiler thermometer<br />

8. Location for the flue gas thermometer<br />

(Optional package BP 28)<br />

9. Safety thermostat with manual reset<br />

(cut-off temperature: 110°C).<br />

10. 4 A circuit-breaker<br />

with delayed action and manual reset.<br />

11. Location for the optional MB2 domestic hot<br />

water priority module or SV-matic weather<br />

compensator<br />

13. Switch selecting the number of burner stages<br />

14. Burner alarm indicator<br />

5<br />

4<br />

8502N008


2.3 Operating principle<br />

Boiler regulation<br />

Boiler regulation may be performed:<br />

- either by the boiler thermostats,<br />

- or by the SV-matic weather compensator, if any<br />

(optional),<br />

- or by the DIEMATIC-m Delta control <strong>panel</strong> in case of<br />

a cascaded installation.<br />

If the boiler is fitted with a SV-matic weather compensator<br />

or is controlled by a DIEMATIC-m Delta control<br />

<strong>panel</strong>, the boiler temperature is modulated by the<br />

regulator acting on the burner according to the outside<br />

temperature. In this case, the boiler thermostats are set<br />

to the maximum position. Operating safety is provided<br />

by the safety thermostat with manual reset.<br />

If the boiler is fitted with a SV-matic weather compensator<br />

controlling a valve, the heating temperature is<br />

modulated by the regulator acting on the burner and on<br />

the motorised mixing valve according to the outside<br />

temperature.<br />

For a cascaded installation controlled by a boiler fitted<br />

with a DIEMATIC-m Delta control <strong>panel</strong>, refer to the<br />

instructions supplied with the DIEMATIC-m Delta control<br />

<strong>panel</strong>.<br />

5<br />

Domestic hot water regulation<br />

With the optional MB2 domestic hot water priority<br />

module or the Type B SV-matic weather compensator:<br />

When the domestic hot water is being reheated, the<br />

burner and the load pump are started while the<br />

heating pump is stopped. The boiler temperature is<br />

then regulated by the limiter thermostat integrated in<br />

the MB2 module or in the SV-matic weather compensator.<br />

Once the need for hot water is met, the burner is<br />

turned off. The load pump continues operating for 4<br />

minutes after the burner stops (This delay is adjustable<br />

from 30 sec to 15 min). This allows using the residual<br />

heat accumulated in the heating elements and complete<br />

heating the tank, especially in summer.<br />

For a cascaded installation controlled by a boiler fitted<br />

with a DIEMATIC-m Delta control <strong>panel</strong>, refer to the<br />

instructions supplied with the DIEMATIC-m Delta control<br />

<strong>panel</strong>.


3. ELECTRICAL CONNECTIONS<br />

The electrical wiring has been thoroughly<br />

checked in the factory and the internal<br />

connections of the control <strong>panel</strong> must in no<br />

case be modified.<br />

3.1 Installation without optional features<br />

All the connections shall be made to the terminal block provided<br />

for that purpose in the boiler control <strong>panel</strong>.<br />

Proceed as follows to open the control <strong>panel</strong>:<br />

➀ Remove the boiler top <strong>panel</strong>.<br />

➁ Unhook the intermediate front <strong>panel</strong>.<br />

➂ Remove the upper front <strong>panel</strong>.<br />

Make the connections as shown opposite.<br />

1<br />

7<br />

8<br />

6<br />

9<br />

5<br />

4<br />

3<br />

7<br />

8<br />

6<br />

9<br />

5<br />

4<br />

3<br />

2<br />

3<br />

8358N024<br />

6<br />

The electrical connections shall be made in compliance with<br />

the instructions given in the electrical diagrams supplied with<br />

the device and the guidelines provided in the manual.<br />

The electrical connection must comply with the standards in<br />

force. The device shall be powered by a circuit with an<br />

omnipole switch with an opening distance exceeding 3<br />

mm. Earthing shall comply with the standard in force.<br />

POMPE DE RECYCLAGE<br />

KESSELKREISPUMPE<br />

SHUNT PUMP<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

L N L N L N L N L N<br />

ALI<br />

CS VA - TS VS<br />

230V 50Hz<br />

ALIMENTATION<br />

STROMZUFÜHR<br />

MAIN SUPPLY<br />

6<br />

VOYANT ALARME TS<br />

TS ALARMLEUCHTE<br />

TS ALARM INDICATOR<br />

SAFETY CONTACT<br />

VOYANT ALARME TS<br />

TS ALARMLEUCHTE<br />

TS ALARM INDICATOR<br />

VANNE DE SECURITE<br />

SICHERHEITSVENTIL<br />

SAFETY VALVE<br />

CONTACT DE SECURITE<br />

SICHERHEITSKONTACT<br />

➃ Remove the connection board cover.<br />

➄ After removing the 4 fastening screws, tilt the front<br />

cover to open the control <strong>panel</strong>.<br />

➅ Fasten the cables to the board supporting plate using<br />

cable clamps (6 cable clamps supplied in a bag) that<br />

are to be assembled as shown opposite.<br />

230V<br />

Main supply<br />

3x 0,75 mm 2 mini.<br />

Heating<br />

pump<br />

3x 0,75 mm 2 mini.<br />

230V 50Hz<br />

ALI<br />

CS VA-TS VS<br />

L N L N L N<br />

L N L N<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

4<br />

5<br />

8502N127<br />

8502N086


3.2 Installation with optional MB2 domestic hot water module<br />

4<br />

3<br />

2<br />

1<br />

5<br />

6<br />

7<br />

8<br />

3.2.1. Fitting the MB2 module<br />

The MB2 module is to be fitted in the left-hand front<br />

side of the control <strong>panel</strong>.<br />

- Cut off the front <strong>panel</strong> skin using a cutter.<br />

- Cut off the metal cover along the micro-joints using<br />

pliers.<br />

30<br />

0<br />

l<br />

7<br />

6A<br />

8502N088<br />

The setting and operating instructions for<br />

the MB2 module can be found in the<br />

manual supplied with the option.<br />

8502N089<br />

8502N090


3.2.2. Connections<br />

- Connect module connector B to connector C marked<br />

«MODULE ECS» (DHW MODULE) coming from the<br />

boiler control <strong>panel</strong>, after removing bridge plug D.<br />

- Connect the loading pump to the three-wire connecting<br />

block at the rear of the module, taking care to connect<br />

the phase (L), neutral (N) and earth ( ) wires correctly.<br />

- Connect the tank sensor to the two-wire connecting<br />

block marked «SB» at the rear of the module.<br />

Then:<br />

- Insert the probe E of the limiter thermostat in the boiler<br />

pocket.<br />

- Insert the tank sensor in the pocket of the domestic<br />

hot water tank.<br />

Note:<br />

If the tank is already fitted with a thermostat, it will not<br />

be used. Replace the tank thermostat bulb with the<br />

tank sensor.<br />

- Fasten the module onto the front of the control <strong>panel</strong><br />

with the help of the 2 Philips head screws of the<br />

module.<br />

- Proceed with the other connections.<br />

8<br />

DHW MODULE<br />

MODULE E.C.S<br />

BOILERVORRANGSCHALTUNG<br />

SB<br />

E<br />

SB<br />

C<br />

MB<br />

D<br />

T<br />

1<br />

2 3 4 5 6<br />

B<br />

MINI MAXI<br />

T=0<br />

7<br />

8<br />

TEMPO<br />

L N<br />

MB<br />

In the boiler<br />

pocket<br />

L N<br />

Tank sensor Load pump<br />

1<br />

2 3 4 5 6<br />

7<br />

8<br />

8502N091<br />

8801N112<br />

8502N092


All the connections shall be made to the terminal block provided<br />

for that purpose in the boiler control <strong>panel</strong>.<br />

Proceed as follows to open the control <strong>panel</strong>:<br />

➀ Remove the boiler top <strong>panel</strong>.<br />

➁ Unhook the intermediate front <strong>panel</strong>.<br />

➂ Remove the upper front <strong>panel</strong>.<br />

Make the connections as shown opposite.<br />

1<br />

The very low voltage sensor cables must<br />

be separated from the 230 V main supply<br />

cables in order to avoid electromagnetic<br />

interference problems.<br />

Inside the boiler<br />

- Boilers with one cable channel:<br />

Place the 230 V main supply cables on one side of the<br />

cable channel and the sensor cables on the other. The<br />

cables shall be held in place on either side using<br />

plastic ties.<br />

- Boilers with two cable channels:<br />

Place the 230 V main supply cables in one cable<br />

channel and the sensor cables in the other. The cables<br />

shall be held in place using plastic ties.<br />

7<br />

8<br />

6<br />

9<br />

5<br />

4<br />

3<br />

7<br />

8<br />

6<br />

9<br />

5<br />

4<br />

3<br />

2<br />

3<br />

8358N024<br />

9<br />

POMPE DE RECYCLAGE<br />

KESSELKREISPUMPE<br />

SHUNT PUMP<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

L N L N L N L N L N<br />

ALI<br />

CS VA - TS VS<br />

230V 50Hz<br />

ALIMENTATION<br />

STROMZUFÜHR<br />

MAIN SUPPLY<br />

6<br />

VOYANT ALARME TS<br />

TS ALARMLEUCHTE<br />

➃ Remove the connection board cover.<br />

➄ After removing the 4 fastening screws, tilt the front<br />

cover to open the control <strong>panel</strong>.<br />

➅ Fasten the cables to the board supporting plate using<br />

cable clamps (6 cable clamps supplied in a bag) that<br />

are to be assembled as shown opposite.<br />

230V<br />

Main supply<br />

3x 0,75 mm 2 mini.<br />

Outside the boiler<br />

TS ALARM INDICATOR<br />

SAFETY CONTACT<br />

VOYANT ALARME TS<br />

TS ALARMLEUCHTE<br />

TS ALARM INDICATOR<br />

VANNE DE SECURITE<br />

SICHERHEITSVENTIL<br />

SAFETY VALVE<br />

CONTACT DE SECURITE<br />

SICHERHEITSKONTACT<br />

Heating<br />

pump<br />

3x 0,75 mm 2 mini.<br />

230V 50Hz<br />

ALI<br />

CS VA-TS VS<br />

L N L N L N<br />

L N L N<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

Use 2 cable ducts or channels with a minimum<br />

distance of 10 cm between them.<br />

Failure to comply with these instuctions may lead<br />

to interference and regulator malfunction, or even<br />

damage the electronic circuitry.<br />

4<br />

5<br />

8502N127<br />

8502N086


3.3 Installation with optional SV-matic weather compensator<br />

1,5<br />

1<br />

0,5<br />

2 2,5<br />

3<br />

3,5<br />

1<br />

0,5<br />

1,5 2<br />

2,5<br />

3<br />

3,5<br />

50<br />

40<br />

60<br />

30<br />

20 80<br />

14<br />

2<br />

2<br />

14<br />

26<br />

1 2 3 4 5 6 7<br />

1...7 H<br />

Prog.<br />

3.3.1 Fitting the SV-matic weather compensator<br />

OFF<br />

ON<br />

M<br />

R<br />

232 DB<br />

The SV-matic weather compensator is to be fitted in the<br />

left-hand front side of the control <strong>panel</strong>.<br />

- Cut off the front <strong>panel</strong> skin using a cutter.<br />

- Cut off the metal cover along the micro-joints using<br />

pliers.<br />

30<br />

0<br />

l<br />

10<br />

6A<br />

8502N093<br />

Optionnal additional wiring (package AV 106)<br />

is required with the SV-matic weather<br />

compensator.<br />

8502N089<br />

8502N090


3.3.2 Connections<br />

All the connections shall be made to the terminal block provided<br />

for that purpose in the boiler control <strong>panel</strong>.<br />

Proceed as follows to open the control <strong>panel</strong>:<br />

➀ Remove the boiler top <strong>panel</strong>.<br />

➁ Unhook the intermediate front <strong>panel</strong>.<br />

➂ Remove the upper front <strong>panel</strong>.<br />

Installing the additional wiring package AV 106<br />

1<br />

- With the help of the two screws B supplied for that purpose,<br />

fasten the the connecting strip support A (supplied<br />

with the additional wiring package AV 106) in the location<br />

provided for that purpose in the control <strong>panel</strong>.<br />

- Plug the 9-pin connector D of the cable form into<br />

connector E, marked «REGULATION» (REGULA-<br />

TOR),which is prepared in the control <strong>panel</strong>, after<br />

removing bridge plug C.<br />

7<br />

8<br />

6<br />

9<br />

5<br />

4<br />

3<br />

7<br />

8<br />

6<br />

9<br />

5<br />

4<br />

3<br />

2<br />

3<br />

8358N024<br />

11<br />

➃ Remove the connection board cover.<br />

➄ After removing the 4 fastening screws, tilt the front<br />

cover to open the control <strong>panel</strong>.<br />

➅ Fasten the cables to the board supporting plate using<br />

cable clamps (6 cable clamps supplied in a bag) that<br />

are to be assembled as shown opposite.<br />

C<br />

E<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

L N L N L N L N L N<br />

ALI<br />

CS VA - TS VS<br />

230V 50Hz<br />

D<br />

POMPE DE RECYCLAGE<br />

KESSELKREISPUMPE<br />

SHUNT PUMP<br />

ALIMENTATION<br />

STROMZUFÜHR<br />

MAIN SUPPLY<br />

6<br />

VOYANT ALARME TS<br />

TS ALARMLEUCHTE<br />

TS ALARM INDICATOR<br />

SAFETY CONTACT<br />

VOYANT ALARME TS<br />

TS ALARMLEUCHTE<br />

TS ALARM INDICATOR<br />

VANNE DE SECURITE<br />

SICHERHEITSVENTIL<br />

SAFETY VALVE<br />

CONTACT DE SECURITE<br />

SICHERHEITSKONTACT<br />

RED<br />

A<br />

B<br />

4<br />

5<br />

8502N127<br />

BLUE<br />

8502N094


Carry out the electrical connections.<br />

N L N<br />

AF<br />

SONDE SONDE SONDE SONDE<br />

COMMANDE A DISTANCE<br />

FERNBEDIENUNG<br />

1 2 3 4<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19<br />

8502N095<br />

Connecting strip for the connection of the sensors<br />

and the controls of the SV-matic weather compensator.<br />

Refer to the instructions supplied with the regulator and<br />

any remote control used.<br />

Inside the boiler<br />

The very low voltage sensor cables must<br />

be separated from the 230 V main supply<br />

cables in order to avoid electromagnetic<br />

interference problems.<br />

- Boilers with one cable channel:<br />

Place the 230 V main supply cables on one side of the<br />

cable channel and the sensor cables on the other. The<br />

cables shall be held in place on either side using<br />

plastic ties.<br />

- Boilers with two cable channels:<br />

Place the 230 V main supply cables in one cable<br />

channel and the sensor cables in the other. The cables<br />

shall be held in place using plastic ties.<br />

- Bring the blue and red connectors out through the<br />

opening in the control <strong>panel</strong>.<br />

- Close the control <strong>panel</strong>.<br />

- Plug both connectors onto the back of the regulator:<br />

● blue connector in the blue socket,<br />

● red connector in the red socket.<br />

- Push the casing into the front of the control <strong>panel</strong> and<br />

fasten it with the two plastic screws (1/4 turn clockwise)<br />

located on the front side of the regulator.<br />

12<br />

230V<br />

Main supply<br />

3x 0,75 mm 2 mini.<br />

Outside the boiler<br />

3x 0,75 mm 2 mini.<br />

230V 50Hz<br />

ALI<br />

CS VA-TS VS<br />

L N L N L N<br />

L N L N<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

8502N086<br />

Use 2 cable ducts or channels with a minimum<br />

distance of 10 cm between them.<br />

Failure to comply with these instuctions may lead<br />

to interference and regulator malfunction, or even<br />

damage the electronic circuitry.<br />

BLUE<br />

Heating<br />

pump<br />

2,5<br />

1,0<br />

3<br />

0,5<br />

3,5<br />

1,5 2<br />

2,5<br />

1,0<br />

3<br />

0,5<br />

3,5<br />

14 26<br />

20<br />

14<br />

50<br />

40<br />

60<br />

30<br />

20 80<br />

8<br />

1 2 3 4 5 6 7<br />

1...7 - +<br />

Prog<br />

RED<br />

331 DB<br />

1/4<br />

8502N096


3.4 Installation with optional cascade board<br />

Refer to the instructions supplied with the cascade board<br />

(package AD 135).<br />

3.5 Connecting the safety thermostat alarm indicator<br />

Safety thermostat<br />

alarm indicator<br />

2x 0,75 mm 2 mini.<br />

230V 50Hz<br />

ALI<br />

CS VA-TS VS<br />

L N L N L N<br />

L N L N<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16<br />

8502N097<br />

3.6 Connecting the hour run meter(s) (package BG 40)<br />

One or two optional hour run meters (stages 1 and 2)<br />

may be fitted to the front of the control <strong>panel</strong>.<br />

Proceed as follows:<br />

- Cut the cover off with a cutter along the edges of the<br />

coloured rectangle.<br />

- Pull out the 2 wires prepared in the control <strong>panel</strong>.<br />

- Connect the wires to the hour run meter (the wires<br />

are interchangeable).<br />

- Clip the hour run meter into the control <strong>panel</strong>.<br />

If the burner used is a one-stage burner, the counter<br />

displays the burner operating time.<br />

If the burner used is a two-stage burner, the counters<br />

display the operating time of each stage.<br />

13<br />

7<br />

6 5 4 3<br />

9 8<br />

2<br />

1<br />

7<br />

6 5 4 3<br />

9 8<br />

2<br />

1<br />

8502N098


3.7 Connecting the flue gas thermometer (package BP 28)<br />

An optional flue gas thermometer may be fitted to the<br />

front of the control <strong>panel</strong>.<br />

Proceed as follows:<br />

- Cut the cover off with a cutter along the edges of the<br />

coloured rectangle.<br />

- Clip the thermometer into the opening.<br />

- Bring the sensor to the back of the boiler via the cable<br />

channel and insert it in the flue gas pipe.<br />

3.8 Connecting the burner<br />

Connect the following connectors below the control <strong>panel</strong>:<br />

1. Ignition device circuit<br />

2. Gas pressure switch<br />

3. Gas valves circuit<br />

4. Leak proofing system (option DP 92)<br />

The leak proofing system DP 92 is obligatory<br />

in Austria on boilers DTG 320-20<br />

(Nominal power input ≥ 350 kW)<br />

14<br />

7<br />

6 5 4 3<br />

9 8<br />

2<br />

1<br />

1 2 3<br />

4<br />

7<br />

6 5 4 3<br />

9 8<br />

2<br />

1<br />

8502N099<br />

8358N013


4. SKELETON DIAGRAMS<br />

4.1 Skeleton diagram of installations without optional features<br />

VA-SCS<br />

17<br />

1b<br />

1<br />

BPR-VA<br />

SI<br />

1a<br />

1a<br />

ZG<br />

4 3<br />

7 2<br />

1<br />

1<br />

1a<br />

L<br />

1<br />

BA<br />

DGAI 73<br />

SCS<br />

5 7<br />

1 2<br />

X13 5 4 X2 10 X3<br />

2<br />

1<br />

TAF<br />

1<br />

1<br />

3<br />

1<br />

6<br />

6<br />

5<br />

5<br />

2<br />

2 4<br />

FA<br />

2<br />

ECS<br />

8<br />

6<br />

RG<br />

CA<br />

7<br />

8<br />

CCE<br />

6<br />

CCE<br />

DJ4A TI<br />

1 2 1 3<br />

1<br />

1 TCH1<br />

CCE 2 PSG<br />

ECS<br />

3 1<br />

6<br />

7<br />

RG 3 2<br />

1<br />

9<br />

P<br />

9 7<br />

ZT<br />

1<br />

1<br />

1a 1b<br />

ZEH<br />

2<br />

1a 1b<br />

CA ECS CA<br />

CCE<br />

11<br />

12 4 1<br />

5<br />

CA<br />

CA<br />

6<br />

1<br />

4<br />

1<br />

9<br />

1<br />

TCH2<br />

2<br />

7<br />

4<br />

2<br />

2<br />

9<br />

8<br />

3<br />

2<br />

ZT<br />

2a 2b<br />

1a<br />

RG<br />

4 5<br />

TS 1<br />

3<br />

2<br />

BA 10<br />

3 8<br />

ZB<br />

1<br />

14<br />

CS<br />

2b<br />

CA<br />

13<br />

15<br />

15<br />

4 5 6<br />

(B)<br />

1 1 4<br />

VS VG VP<br />

1 2<br />

1<br />

11<br />

1<br />

7 1 6<br />

BA<br />

CO<br />

1a<br />

VB2 CH2<br />

14<br />

1<br />

BA<br />

4<br />

1<br />

CH1<br />

VB1<br />

1<br />

1<br />

h<br />

h<br />

VS<br />

2<br />

2<br />

5<br />

2<br />

1b<br />

5<br />

2<br />

2<br />

2<br />

A<br />

2<br />

P2<br />

2<br />

7 8 9<br />

15<br />

2a<br />

ZEH<br />

2<br />

7 BA BA 12<br />

1a<br />

VA-TS<br />

1b<br />

CCE**<br />

6 BA<br />

2 BA 13<br />

2 4<br />

TI<br />

BA<br />

5<br />

ZG<br />

2a 2<br />

N<br />

2<br />

BA<br />

8358N055<br />

VP Main valve<br />

VS Safety valve<br />

ZB Burner switch<br />

ZEH Summer/Winter switch<br />

ZG Main switch<br />

ZT Test switch<br />

TCH1 Boiler thermostat<br />

1st stage<br />

TCH2 Boiler thermostat<br />

2nd stage<br />

TI Isolating transformer<br />

TS Safety thermostat<br />

VA-TS Safety thermostat alarm<br />

indicator<br />

VB1 Stage 1 operating indicator<br />

VB2 Stage 2 operating indicator<br />

VG Gas valve<br />

ECS Domestic hot water<br />

FA EMI suppressor<br />

L Phase<br />

N Neutral<br />

P2 Shunt pump<br />

PSG Gas pressure switch<br />

R Relay<br />

RG Regulator<br />

SCS Safety control box<br />

SI Ionisation probe<br />

TAF Draught diverter thermostat<br />

A Heating pump<br />

AE Electrical ignition device<br />

B Burner<br />

BA Connecting strip<br />

BPR-VA Reset button and<br />

burner alarm indicator<br />

CA Cascade<br />

CCE Leak proofing system<br />

CO Flue damper<br />

CS Safety contact<br />

Dj4A 4 A circuit-breaker


4.2 Skeleton diagram with optional domestic hot water priority module<br />

VA-SCS<br />

17<br />

1b<br />

1<br />

BPR-VA<br />

SI<br />

1a<br />

1a<br />

ZG<br />

4 3<br />

7 2<br />

1<br />

1<br />

1a<br />

L<br />

1<br />

BA<br />

DGAI 73<br />

SCS<br />

5 7<br />

1 2<br />

X13 5 4 X2 10 X3<br />

2<br />

1<br />

TAF<br />

1<br />

1<br />

3<br />

1<br />

6<br />

6<br />

5<br />

5<br />

2<br />

2 4<br />

FA<br />

2<br />

ECS<br />

8<br />

6<br />

RG<br />

CA<br />

7<br />

8<br />

CCE<br />

6<br />

CCE<br />

DJ4A TI<br />

1 2 1 3<br />

1<br />

1 TCH1<br />

CCE 2 PSG<br />

ECS<br />

3 1<br />

6<br />

7<br />

RG 3 2<br />

1<br />

9<br />

P<br />

9 7<br />

ZT<br />

1<br />

1<br />

1a 1b<br />

ZEH<br />

2<br />

1a 1b<br />

CA ECS CA<br />

CCE<br />

11<br />

12 4 1<br />

5<br />

CA<br />

CA<br />

6<br />

1<br />

4<br />

1<br />

9<br />

1<br />

TCH2<br />

2<br />

7<br />

4<br />

2<br />

2<br />

9<br />

8<br />

3<br />

2<br />

ZT<br />

2a 2b<br />

1a<br />

RG<br />

4 5<br />

TS 1<br />

3<br />

2<br />

BA 10<br />

3 8<br />

ZB<br />

1<br />

14<br />

CS<br />

2b<br />

13<br />

15<br />

4 5 6<br />

(B)<br />

1 1 4<br />

VS VG VP<br />

1 2<br />

1<br />

11<br />

1<br />

7 1 6<br />

BA<br />

CO<br />

1a<br />

VB2 CH2<br />

14<br />

BA<br />

4<br />

1<br />

1<br />

1<br />

VS<br />

2<br />

2<br />

5<br />

1b<br />

5<br />

2<br />

2<br />

2<br />

A<br />

2<br />

P2<br />

2<br />

7 8 9<br />

15<br />

2a<br />

ZEH<br />

2<br />

7 BA BA 12<br />

1a<br />

VA-TS<br />

1b<br />

CCE**<br />

6 BA<br />

2 BA 13<br />

16<br />

CA<br />

1<br />

CH1<br />

VB1<br />

h<br />

h<br />

2<br />

BA<br />

5<br />

2 4<br />

TI<br />

ZG<br />

2a 2<br />

N<br />

2<br />

BA<br />

8358N058<br />

VP Main valve<br />

VS Safety valve<br />

ZB2 Burner switch<br />

ZEH Summer/Winter switch<br />

ZG Main switch<br />

ZT Test switch<br />

TCH1 Boiler thermostat<br />

1st stage<br />

TCH2 Boiler thermostat<br />

2nd stage<br />

TI Isolating transformer<br />

TS Safety thermostat<br />

VA-TS Safety thermostat alarm<br />

indicator<br />

VB1 Stage 1 operating indicator<br />

VB2 Stage 2 operating indicator<br />

VG Gas valve<br />

ECS Domestic hot water<br />

FA EMI suppressor<br />

L Phase<br />

N Neutral<br />

P2 Shunt pump<br />

PSG Gas pressure switch<br />

RG Regulator<br />

SCS Safety control box<br />

SI Ionisation probe<br />

TAF Draught diverter thermostat<br />

A Heating pump<br />

AE Electrical ignition device<br />

B Burner<br />

BA Connecting strip<br />

BPR-VA Reset button and<br />

burner alarm indicator<br />

CA Cascade<br />

CCE Leak proofing system<br />

CO Flue damper<br />

CS Safety contact<br />

Dj4A 4 A circuit-breaker


4.3 Skeleton diagram with optional regulator<br />

VA-SCS<br />

17<br />

1b<br />

1<br />

BPR-VA<br />

SI<br />

1a<br />

1a<br />

ZG<br />

4 3<br />

7 2<br />

1<br />

1<br />

1a<br />

L<br />

1<br />

BA<br />

DGAI 73<br />

SCS<br />

5 7<br />

1 2<br />

X13 5 4 X2 10 X3<br />

2<br />

1<br />

TAF<br />

1<br />

1<br />

3<br />

1<br />

6<br />

6<br />

5<br />

5<br />

2<br />

2 4<br />

FA<br />

2<br />

ECS<br />

8<br />

6<br />

RG<br />

CA<br />

7<br />

8<br />

CCE<br />

6<br />

CCE<br />

DJ4A TI<br />

1 2 1 3<br />

1<br />

1 TCH1<br />

CCE 2 PSG<br />

ECS<br />

3 1<br />

6<br />

7<br />

RG 3 2<br />

1<br />

9<br />

P<br />

9 7<br />

ZT<br />

1<br />

1<br />

1a 1b<br />

ZEH<br />

2<br />

1a 1b<br />

CA ECS CA<br />

CCE<br />

11<br />

12 4 1<br />

5<br />

CA<br />

CA<br />

6<br />

1<br />

4<br />

1<br />

9<br />

1<br />

TCH2<br />

2<br />

7<br />

4<br />

2<br />

2<br />

9<br />

8<br />

3<br />

2<br />

ZT<br />

2a 2b<br />

1a<br />

RG<br />

4 5<br />

TS 1<br />

3<br />

2<br />

BA 10<br />

3 8<br />

ZB<br />

1<br />

14<br />

CS<br />

2b<br />

17<br />

CA<br />

13<br />

15<br />

4 5 6<br />

(B)<br />

1 1 4<br />

VS VG VP<br />

1 2<br />

1<br />

11<br />

1<br />

7 1 6<br />

BA<br />

CO<br />

1a<br />

VB2 CH2<br />

14<br />

1<br />

BA<br />

4<br />

1<br />

CH1<br />

VB1<br />

1<br />

1<br />

h<br />

h<br />

VS<br />

2<br />

2<br />

5<br />

2<br />

1b<br />

5<br />

2<br />

2<br />

2<br />

A<br />

2<br />

P2<br />

2<br />

7 8 9<br />

15<br />

2a<br />

ZEH<br />

2<br />

7 BA BA 12<br />

1a<br />

VA-TS<br />

1b<br />

CCE**<br />

6 BA<br />

2 BA 13<br />

2 4<br />

TI<br />

BA<br />

5<br />

ZG<br />

2a 2<br />

N<br />

2<br />

BA<br />

8358N057<br />

ZB2 Burner switch<br />

ZEH Summer/Winter switch<br />

ZG Main switch<br />

ZT Test switch<br />

* Eco.NOx Version<br />

** S Version<br />

TCH2 Boiler thermostat<br />

2nd stage<br />

TI Isolating transformer<br />

TS Safety thermostat<br />

VA-TS Safety thermostat alarm<br />

indicator<br />

VB1 Stage 1 operating indicator<br />

VB2 Stage 2 operating indicator<br />

VP1 Stage 1 main valve<br />

VP2 Stage 2 main valve<br />

VS Safety indicator<br />

CS Safety contact<br />

Dj4A 4 A circuit-breaker<br />

ECS Domestic hot water<br />

P2 Shunt pump<br />

PSG Gas pressure switch<br />

RG Regulator<br />

SCS Safety control box<br />

SCS2 Ionisation measurement<br />

TAF Draught diverter thermostat<br />

TCH1 Boiler thermostat<br />

1st stage<br />

A Heating pump<br />

AE Electrical ignition device<br />

B Burner<br />

B2 Burner 2nd stage<br />

BPR-VA Reset button and<br />

burner alarm indicator<br />

CA Cascade<br />

CCE Leak proofing system<br />

CH1 Hour run meter 1st stage<br />

CH2 Hour run meter 2nd stage<br />

CO Flue damper


4.4 Skeleton diagram with optional cascade board<br />

VA-SCS<br />

17<br />

1b<br />

1<br />

BPR-VA<br />

SI<br />

1a<br />

1a<br />

ZG<br />

4 3<br />

7 2<br />

1<br />

1<br />

1a<br />

L<br />

1<br />

BA<br />

DGAI 73<br />

SCS<br />

5 7<br />

1 2<br />

X13 5 4 X2 10 X3<br />

2<br />

1<br />

TAF<br />

1<br />

1<br />

3<br />

1<br />

6<br />

6<br />

5<br />

5<br />

2<br />

2 4<br />

FA<br />

2<br />

ECS<br />

8<br />

6<br />

RG<br />

CA<br />

7<br />

8<br />

CCE<br />

6<br />

CCE<br />

DJ4A TI<br />

1 2 1 3<br />

1<br />

1 TCH1<br />

CCE 2 PSG<br />

ECS<br />

3 1<br />

6<br />

7<br />

RG 3 2<br />

1<br />

9<br />

P<br />

9 7<br />

ZT<br />

1<br />

1<br />

1a 1b<br />

ZEH<br />

2<br />

1a 1b<br />

CA ECS CA<br />

CCE<br />

11<br />

12 4 1<br />

5<br />

CA<br />

CA<br />

6<br />

1<br />

4<br />

1<br />

9<br />

1<br />

TCH2<br />

2<br />

7<br />

4<br />

2<br />

2<br />

9<br />

8<br />

3<br />

2<br />

ZT<br />

2a 2b<br />

1a<br />

RG<br />

4 5<br />

TS 1<br />

3<br />

2<br />

BA 10<br />

3 8<br />

ZB<br />

1<br />

14<br />

CS<br />

2b<br />

18<br />

CA<br />

13<br />

15<br />

1<br />

11<br />

1<br />

7 1 6<br />

BA<br />

CO<br />

1a<br />

VB2 CH2<br />

14<br />

1<br />

BA<br />

4<br />

1<br />

CH1<br />

VB1<br />

1<br />

1<br />

h<br />

h<br />

(B) 4 5 6<br />

1 1 4<br />

VS VG VP<br />

1 2<br />

2 2 5<br />

VS<br />

2<br />

2<br />

5<br />

2<br />

1b<br />

2<br />

A<br />

2<br />

P2<br />

2<br />

7 8 9<br />

15<br />

2a<br />

ZEH<br />

2<br />

7 BA BA 12<br />

1a<br />

VA-TS<br />

1b<br />

CCE**<br />

6 BA<br />

2 BA 13<br />

2 4<br />

TI<br />

BA<br />

5<br />

ZG<br />

2a 2<br />

N<br />

2<br />

BA<br />

8358N056<br />

VP Main valve<br />

VS Safety valve<br />

ZB Burner switch<br />

stage<br />

ZEH Summer/Winter switch<br />

ZG Main switch<br />

ZT Test switch<br />

TCH1 Boiler thermostat<br />

1st stage<br />

TCH2 Boiler thermostat<br />

2nd stage<br />

TI Isolating transformer<br />

TS Safety thermostat<br />

VA-TS Safety thermostat alarm<br />

indicator<br />

VB1 Stage 1 operating indicator<br />

VB2 Stage 2 operating indicator<br />

VG Gas valve<br />

ECS Domestic hot water<br />

FA EMI suppressor<br />

L Phase<br />

N Neutral<br />

P2 Shunt pump<br />

PSG Gas pressure switch<br />

RG Regulator<br />

SCS Safety control box<br />

SI Ionisation probe<br />

TAF Draught diverter thermostat<br />

A Heating pump<br />

AE Electrical ignition device<br />

B Burner<br />

BA Connecting strip<br />

BPR-VA Reset button and<br />

burner alarm indicator<br />

CA Cascade<br />

CCE Leak proofing system<br />

CO Flue damper<br />

CS Safety contact<br />

Dj4A 4 A circuit-breaker


5. START-UP AND OPERATION<br />

5.1 <strong>Control</strong> <strong>panel</strong> without optional features<br />

The initial start-up shall be performed by<br />

a qualified professionnal.<br />

Before turning the boiler on, make sure that the<br />

installation is filled with water.<br />

Carry out the start-up operations in the order<br />

indicated below:<br />

● Boiler temperature regulation by means of the<br />

thermostats<br />

Set the boiler thermostats 5 to the selected position.<br />

In case of a two-stage burner, the stage 2 thermostat<br />

must always be set to a value which is approximately 5°C<br />

less than that of the stage 1 thermostat.<br />

If required, move the maximum temperature stop as shown<br />

below.<br />

Moving the thermostat stop:<br />

The stop is factory-set to limit the maximum temperature<br />

to 75°C. To move the stop, proceed as follows:<br />

- Pull the thermostat button out.<br />

- Remove the stop using pliers.<br />

- Place the stop in the hole corresponding to the<br />

desired higher temperature (maximum 90°C).<br />

30<br />

0<br />

l<br />

9 1<br />

19<br />

6A<br />

3 2 5<br />

8502N100<br />

If there is no regulator, it is advised never<br />

to set the boiler thermostats below mark<br />

4 (approximately 40°C) in order to avoid<br />

any risk of combustion products condensing<br />

on the walls of the boiler.<br />

● Set switch 1 to the manual position .<br />

● regulator in heating cabinet<br />

Refer to the instructions supplied with this regulator.<br />

● Make sure that safety thermostat 9 is ready. To do<br />

so, unscrew the hexagonal cap and press the reset<br />

button with a screwdriver.<br />

● Set the burner and heating pump switches 2 to the<br />

Winter position.<br />

● Set the main On/off switch 3 to the On position.<br />

9 8 7 6 5 4 3 2 1<br />

40-<br />

35-<br />

50-<br />

45-<br />

30-<br />

50+<br />

90+<br />

70+<br />

75+<br />

80+<br />

9 8 7 6 5 4 3 2 1<br />

8358N023


5.2 <strong>Control</strong> <strong>panel</strong> with optional MB2 domestic hot water module<br />

4<br />

3<br />

2<br />

1<br />

12<br />

5<br />

6<br />

7<br />

8<br />

The initial start-up shall be performed by<br />

a qualified professionnal.<br />

Before turning the boiler on, make sure that the<br />

installation is filled with water.<br />

Carry out the start-up operations in the order<br />

indicated below:<br />

● Boiler temperature regulation by means of the<br />

thermostats<br />

Set the boiler thermostats 5 to the selected position.<br />

In case of a two-stage burner, the stage 2 thermostat<br />

must always be set to a value which is approximately 5°C<br />

less than that of the stage 1 thermostat.<br />

If required, move the maximum temperature stop as shown<br />

on page 17.<br />

● Set button 12 of the module to the desired value.<br />

Position 6 (approximately 60°C) is recommended.<br />

This value always must be less than the stage 2<br />

boiler thermostat setting.<br />

The setting and operating instructions for the<br />

MB2 module can be found in the manual<br />

supplied with the option.<br />

30<br />

0<br />

l<br />

9 1<br />

20<br />

6A<br />

3 2 5<br />

● Set switch 1 to the AUTO position.<br />

8502N087<br />

● Make sure that safety thermostat 9 is ready. To do<br />

so, unscrew the hexagonal cap and press the reset<br />

button with a screwdriver.<br />

● Set the burner and heating pump switches 2 to the<br />

Winter position.<br />

● Set the main On/off switch 3 to the On position.


5.3 <strong>Control</strong> <strong>panel</strong> with optional SV-matic weather compensator<br />

1,5<br />

1<br />

0,5<br />

2 2,5<br />

3<br />

3,5<br />

1<br />

0,5<br />

1,5 2<br />

2,5<br />

3<br />

3,5<br />

50<br />

40<br />

60<br />

30<br />

20 80<br />

12<br />

14<br />

2<br />

2<br />

14<br />

26<br />

1 2 3 4 5 6 7<br />

1...7 H<br />

Prog.<br />

OFF<br />

ON<br />

M<br />

R<br />

232 DB<br />

The initial start-up shall be performed by<br />

a qualified professionnal.<br />

Before turning the boiler on, make sure that the<br />

installation is filled with water.<br />

Carry out the start-up operations in the order<br />

indicated below:<br />

● Set the boiler thermostats 5 to the maximum<br />

position.<br />

If required, move the maximum temperature stop as<br />

shown on page 17.<br />

● If an independent hot water tank is used, set button<br />

12 to the desired temperature.<br />

Position 60 (approximately 60°C) is recommended.<br />

The domestic hot water temperature set must always<br />

be less than the boiler operating temperature during<br />

hot water loading.<br />

Carry out the settings of the SV-matic weather<br />

compensator as per the setting and operating<br />

instructions supplied with the unit.<br />

30<br />

0<br />

l<br />

9 1<br />

21<br />

6A<br />

3 2 5<br />

● Set switch 1 to the AUTO position.<br />

8502N101<br />

● Make sure that safety thermostat 9 is ready. To do<br />

so, unscrew the hexagonal cap and press the reset<br />

button with a screwdriver.<br />

● Set the burner and heating pump switches 2 to the<br />

Winter position.<br />

● Set the main On/off switch 3 to the On position.


5.4 <strong>Control</strong> <strong>panel</strong> with cascade board<br />

The initial start-up shall be performed by<br />

a qualified professionnal.<br />

Before turning the boiler on, make sure that the<br />

installation is filled with water.<br />

Carry out the start-up operations in the order<br />

indicated below:<br />

● Set the boiler thermostats 5 to the maximum<br />

position.<br />

If required, move the maximum temperature stop as shown<br />

on page 17.<br />

● Set switch 1 to the AUTO position.<br />

● Make sure that safety thermostat 9 is ready. To do<br />

so, unscrew the hexagonal cap and press the reset<br />

button with a screwdriver.<br />

● Set the burner and heating pump switches 2 to the<br />

Winter position.<br />

● Set the main On/off switch 3 to the On position.<br />

30<br />

0<br />

l<br />

9 1<br />

22<br />

6A<br />

3 2 5<br />

8502N100


Fitter :<br />

Servicing company :<br />

BP 30 - 57, rue de la Gare<br />

F-67580 MERTZWILLER<br />

+ 33/3 88 80 27 00 - Fax : + 33/3 88 80 27 99<br />

N° IRC : 347 555 559 RCS STRASBOURG<br />

In the interest of customers, DE DIETRICH THERMIQUE are continuously endeavouring to make improvements in product quality.<br />

All the specifications stated in this document are therefore subject to change without notice.<br />

AD 14 b

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