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SKF Timing Belt Kits - SKF.com

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Failure analysis overview<br />

Water pumps<br />

Although modern coolant pumps are maintenance-free<br />

for a number of years, they are not fault-free and some<br />

problems do occur:<br />

A water pump leak can be due to:<br />

1. Damaged water pump seal due to incorrect<br />

mounting.<br />

2. The use of excessive or wrong sealant type with<br />

gaskets or O-rings. This can lead to early leakage or<br />

even incorrect mounting angle when tightened. This<br />

leads to incorrect centering of the belt. Here, you<br />

can see rubber residue on the idler and the coating<br />

around/under the O-ring.<br />

3. A badly corroded water pump, whose lifespan has<br />

expired. This pump was not changed in time during<br />

the timing system maintenance. A severe leakage of<br />

coolant past the mechanical seal and out of the drain<br />

vent, washed the grease from the bearing spindle<br />

and this lead to the failure/breakdown.<br />

4. Abrasive particles originating from metal corrosion/<br />

erosion are carried around by the circulating coolant<br />

and score the seal contact faces.<br />

5. Worn spindle bearings allow shaft misalignment to<br />

occur between the seal contact faces.<br />

The water pump may be inefficient due to:<br />

1. Metal corrosion/erosion gradually destroying the<br />

form of the impeller vanes.<br />

2. Excessive end float of the impeller spindle in its<br />

bearing increasing the working clearance between<br />

the impeller vanes and the pumping chamber.<br />

3. Internal engine condition and <strong>com</strong>ponent life is<br />

highly dependant on good coolant, which prevents<br />

the build-up of corrosive and/or calcareous<br />

materials that are harmful to a water pumps’<br />

<strong>com</strong>ponents. A thorough flush through and <strong>com</strong>plete<br />

refill with approved coolant type for the engine is<br />

re<strong>com</strong>mended to ensure maximum life from a new<br />

water pump.<br />

1. Incorrect mounting<br />

2. Excessive sealant<br />

3. Life-span expired<br />

15

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