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SKF Timing Belt Kits - SKF.com

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Typical timing belt installation<br />

• Fit new idler pulley (3), and/or new<br />

tensioning pulley (2), in disengaged position,<br />

as necessary. (Refer to Fig. 3)<br />

• Fit new timing belt (1). Make sure arrows<br />

on belt point in correct direction and that<br />

any timing marks align with those on<br />

sprockets. (Refer to Fig. 3)<br />

• Some applications require that the water<br />

pump (e) is used to adjust belt tension.<br />

(Refer to Fig. 4)<br />

• Tighten belt by rotating tensioning<br />

pulley (2) or water pump (e). Refer to<br />

Fig. 3 & 4. Tighten bolts on tensioning<br />

pulley (2) temporarily or water pump (e).<br />

• Turn engine clockwise through two full<br />

turns (2 x 360º), bringing it back to timing<br />

position.<br />

Figure 3<br />

The first sign of wear is “noise.”<br />

A tensioner that sounds bad usually is bad. While the engine is running, listen by the front of the engine<br />

for any noise <strong>com</strong>ing from the tensioner. If there is:<br />

• Check for pulley bearing failure, which<br />

accounts for about half of all tensioner<br />

failures.<br />

• Misalignment can also cause the belt to<br />

wear unevenly and fail early.<br />

82<br />

• Check alignment of all timing marks,<br />

timing holes (fit timing pins) and the like.<br />

• Fit belt tension tester and check that tension<br />

matches re<strong>com</strong>mended value, then tighten<br />

nut of tensioning pulley (2) or bolts of water<br />

pump (e) to re<strong>com</strong>mended torque. (Refer to<br />

Fig. 3 & 4.)<br />

• Refit timing cover.<br />

• Clamp flywheel, then refit crankshaft pulley<br />

and tighten bolt to re<strong>com</strong>mended torque.<br />

• Refit and tighten all belts previously<br />

removed.<br />

• Refit battery cables.<br />

Figure 4<br />

• Check for roughness feel when rotating<br />

bearing<br />

• Side play (rocking)

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