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a quarterly report by - Technopak

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perspective<br />

a quar terly repor t <strong>by</strong><br />

Volume 02 / 2009<br />

| Volume 02<br />

Another example is the innovative restructuring and transformation brought about on these very<br />

principles <strong>by</strong> the Virginia Mason Medical Center (VM) in Seattle.<br />

Virginia Mason, a 336 bed hospital present in 9 locations and employing over 400 physicians<br />

and 5000 employees in 2000, was undergoing a period of organizational lethargy. In a bid to<br />

bring greater efficiency and vitality to their institution’s operations, the senior administration<br />

designed a hospital-wide program called the Virginia Mason Production System and successfully<br />

‘leaned’ various arms of the hospital. At the heart of the system were Rapid Process Improvement<br />

Workshops (RPIWs) with VM having inculcated over 500 of them. These workshops essentially<br />

redesigned the job descriptions of physicians and front-line staff as described below:<br />

The system aims to go to the root cause of a problem involving all the levels of hierarchy concerned. Each<br />

task is graphically represented through boxes showing the process flow and time allocated. A copy of this<br />

is displayed on the wall and observed from time to time to identify the missing links and areas requiring<br />

improvement through Rapid Process Improvement Workshops (RPIWs).<br />

These workshops are conducted over five working days and change is implemented the following<br />

Monday.<br />

Also there are monthly, bi-monthly and 90-day audits to further improve and regulate work-flow. This<br />

approach helps in identifying and correcting problems in real-time.<br />

Exhibit 4<br />

An example of a RPIW Chart tracing movement or footsteps of staff while on duty. The colored<br />

lines represent different nursing and paramedical staff movements.<br />

The system also promotes the concept of ‘kaizen’<br />

which is continuous incremental improvement.<br />

By going the Toyota Way, Virginia Mason Hospital<br />

showed how work-flow optimization techniques<br />

were appropriate for universal application. Some of<br />

the improvements they observed in just two years<br />

are illustrated in the Exhibit 5.<br />

Most of these radical overhaul methods do not<br />

require huge investments or manpower. These<br />

learnings can be replicated in Indian hospitals to<br />

result in significant savings and quality healthcare<br />

for all.<br />

43 | Building Operational Efficiency in Healthcare Delivery<br />

Before RPW After RPW<br />

Exhibit 5<br />

Results:<br />

Source:Team Medicine- Virginia Mason<br />

Results Achieved<br />

In two years<br />

(‘02-‘04)<br />

Savings in budgeted capital US$ 12 Mn to US$ 15 Mn<br />

Reduction in staff walking distance 38%<br />

Reduction in travel distance of supplies 77%<br />

Saving in inventory 50%<br />

Reduction in lead time 53%<br />

Gain in productivity 44%

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