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TOOLED THICK COMPOSITES by ARVEN H. SAUNDERS III ...

TOOLED THICK COMPOSITES by ARVEN H. SAUNDERS III ...

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Temperature (C)<br />

200<br />

180<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

S2/8552 Flexbeam Model<br />

0<br />

0 120 240 360 480 600 720 840 960 1080 1200 1320 1440 1560 1680 1800 1920 2040 2160 2280 2400 2520<br />

Time (min)<br />

Figure 4.6. Acceptable S2/8552 Flexbeam Temperature Cycle.<br />

57<br />

ToolTemp<br />

MinLamT<br />

MaxLamT<br />

MaxTDelta<br />

constraints, the next temperature setpoint is reduced, and so on for each next minute. This is<br />

equivalent to having many more individual temperature stages using the Rai model.<br />

The groundrules that were specified for temperature optimization served as basic rules<br />

or constraints applied to the self-directed control approach to find a reasonable optimum cure<br />

process. Thus the constraints act as rules that guide the “controller” at each timestep, effectively<br />

paring down the optimum domain space <strong>by</strong> eliminating from consideration those values that<br />

would violate the constraints. While not guaranteed to be the global (which is improbable)<br />

optimum, it is assured to be a local optimum cure process.<br />

For the 3501-6 flexbeam laminate, a similar course of action was followed, in order to<br />

arrive at an acceptable temperature cycle, subject to the same constraints of maximum<br />

temperature and maximum temperature difference within the laminate. These results are<br />

presented in Figure 4.7. Note that the total process time to complete the 177°C dwell is 35<br />

hours, less than the S2/8552 flexbeam laminate.

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