WORKSHOP MANUAL for HEINKEL TOURIST - Secret Society ...

SERVICE-, MAINTENANCE-, and LUBRICATION SCHEDULE for MOTORSCOOTER "HEINKEL TOURIST", MODEL I
every km miles remarks 'i
1. Change engine oil. 2000 1400 such as Mobiloil-Special
(SAE 10 W/30)
2. Check oil level in swing arm. 2000 1400
3, Test run with the following functional checks:
a) clutch (check for play and correct engaging). 2000 1400
b) switching (check left-hand handlebar twist grip.
for easy engaging of gears and easy operating).
c) brakes (efficiency)
4. Check electrical equipment, all current utilisers,
including red control light. Check headlight setting. 2000 1400 Visual check
5. Check and adjust valve play, if necessary. 2000 1400 Exhaust = 0.35 mm„ Inlet
when engine cold
6. Batteries: Check acidity, and if necessary, add
distilled water. 2000 1400
7. Corrections which might prove necessary after
trial ru.i: 2000 1400
3. a) clutch
3. b) switching (gear change twist grip control)
3, c) brakes
8. Tighten wheel and axle nuts. 2000 1400 see page 33
9, Check tyre pressure 2000 1400 see page 47
10. Trial run 2000 1400
11. Check steering, play, if necessary, re-adjust . 4000 2800
12. Visual check of wheels, rims, and tyres . 4000 2800
13. Check carburettor, pipes and fuel tap for leaks . 4000 2800
14, Clean spark plug, readjust electrodes, check spark 4000 2800 electrodes gap 0. 5 - 0. 6
plug,
15. Check contact breaker gap. If necessary, readjust. 4000 2800 0.4 - 0.45 mm,. b. t. d. c.
Check ignition timing.
(use 4047= 10)
16. Grease lubricating felt on contact breaker cant . 4000 2800 e.g. Bosch FT 1 V 4
17. Retighten engine fixation bolts . 4000 2800
18. Change oil in swing arm. 4000 2800 e.g. Mobiloil A or AF
19. Lubricate centre stand axle . 4000 2800
20, Lubricate control levers 4000 2800
21. Spray with CARAMBA brake lever and stop light switch, 4000 2800
22. Fill with grease rubber boots at the Bowden cable
wire ends. 4000 2800
23. Clean battery connections and grease them with 4000 2800 e,g. Bosch NBH 6/5 Z
battery grease.
24. Grease speedometer drive. 4000 2800 e.g. Mobilgrease No, 5
25, Clean and check for leaks carburettor, pipes and
fuel tap, 8000 5000