WORKSHOP MANUAL for HEINKEL TOURIST - Secret Society ...
WORKSHOP MANUAL for HEINKEL TOURIST - Secret Society ...
WORKSHOP MANUAL for HEINKEL TOURIST - Secret Society ...
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Removing and Fitting of Front Wheel Hub<br />
1. Using socket spanner (SW 17), undo wheel nuts.<br />
2. Undo clamp screw <strong>for</strong> speedometer spiral, remove spiral.<br />
3. Undo hex. nut on front wheel brake control cable. Disconnect<br />
cable on brake lever, take off control cable.<br />
4. Take off both front wheel axle nuts, remove front wheel.<br />
5. Remove rim with tyre from hub.<br />
6. Take off the broke disc with brake shoes. (Watch out <strong>for</strong> spacing<br />
washer 75/2.)<br />
7. Remove speedometer drive 75/5 and gasket 75'4.<br />
8. Remove bush 75/7 and front wheel axle.<br />
9. Push aside spacing sleeve and, using a punch and a light<br />
hammer, remove ball bearing 6202 toward "brake side". Take<br />
off spacing sleeve.<br />
1 0. Remove inner Seeger ring, bearing 6202 and outer Seeger ring<br />
(in direction of "brake side").<br />
11. Remove radial gasket (in speedometer direction).<br />
1 2. For reassembly, - reverse above procedure.<br />
Please note:<br />
When fitting speedometer drive 75/5 and gasket 75/4, the guide<br />
pins 75/5 a must be engaged in catch 75/3a, and recess 75/5b in<br />
catch 75/3b.<br />
Removing and Fitting the Brake Shoes<br />
Please note:<br />
Brake shoes should always be changed in pairs. If the "old"<br />
shoes are used again, mark them be<strong>for</strong>e removal so that they<br />
can be replaced in the same position as be<strong>for</strong>e. Do not try to<br />
make worn-out brake linings good by rivetting on new linings,<br />
but use Exchange Brake Shoes.<br />
Front Wheel<br />
Please note:<br />
When replacing the front wheel hub into the front <strong>for</strong>k, make<br />
sure that the recess in the brake disc engages with the dog on<br />
the right-hand <strong>for</strong>k leg as otherwise, when the brake is first<br />
applied sharply, the wheel will lock and the driver may fall.<br />
To remove the brake shoes, proceed as explained on page 45<br />
"Removing and Fitting of Front Wheel Hub", paragraphs 1 to 6.<br />
1. Apply a pair of special pliers <strong>for</strong> brake shoes (401/W 8) 76/2<br />
and (401/W 10) 76/1, lift off brake shoes 75/1.<br />
2. For reassembly, reverse above procedure.<br />
3. When changing the brake key 75/6, make sure that the long<br />
dog of the brake key (notch) is pointing downwards, as otherwise<br />
the per<strong>for</strong>mance of the brakes will be impaired.<br />
When fitting, the brake lever on the brake disc must be displaced<br />
by 3 teeth, (measured with brake key at 90 degrees to driving<br />
direction). This also applies to all new brake shoes.)<br />
4. Adjust the front wheel brake so that the wheel still turns smoothly.The<br />
brake lever on the handle bar must offer some resistance<br />
after having travelled first quarter of its overall path.<br />
75 Front Wheel Hub<br />
76 Removing and Fitting Brake Shoes
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