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WORKSHOP MANUAL for HEINKEL TOURIST - Secret Society ...

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Disassembling and Fitting of Pallas-Carburettor<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

Remove 2 countersunk screws 71/7 on cover plate. Take off gas<br />

piston 71/2, gas piston spring 71/3 and pump jet needle 71/8<br />

from carburettor housing 71/1 (watch <strong>for</strong> gasket 71/44).<br />

Remove 2 countersunk screws 71/26 on float chamber, remove<br />

cover 71/25 (gasket 71/43!).<br />

Unscrew hollow screw 71/36 (SW 12) and remove banjo connection<br />

71/33. (Watch <strong>for</strong> fuel filter 71/34 and gaskets 71/35 and<br />

71/32).<br />

Undo collar nut 71/31 (SW 17), push needle seating bush 71/29<br />

with float needle 71/28 and float 71/27 toward the side of float<br />

chamber housing. (gaskets 71/30).<br />

Remove pump locking screw 71/23 (SW 19). Watch <strong>for</strong> gasket<br />

71/24).<br />

Using socket wrench (SW 10), undo pump stop screw 71/15, at<br />

the same time removing the pump needle jet 71/10.<br />

Please note:<br />

To avoid damage to high-precision made accelerator pump<br />

when dismantling, only remove complete needle jet, i.e. with<br />

pump lock screw still in its position; <strong>for</strong> reassembly fit complete<br />

needle jet as well.<br />

Sequence:<br />

Pump lock screw 71/15, main jet 71/16, spring 71/14 and pump<br />

piston.<br />

(When assembling, take care that front face of pump piston<br />

71/11 with its 4 holes is turned toward pump jet needle 71/10.)<br />

Dismantle pump piston 71/11.<br />

Using a screw driver, remove pump valve screw 71/13. Be careful<br />

not to lose valve plate.<br />

Undo screw 71/18, remove idling jet 71/17.<br />

Undo counter nut 71/20(SW9), remove air adjusting screw7l/19.<br />

Using clean petrol, clean all parts. Then check <strong>for</strong> wear.<br />

Please note:<br />

The jets may not be reamed out or cleaned with a hard instrument.<br />

If ncessary, replace very worn parts e.g. carburettor<br />

housing, pump needle jet, needle seat bush, gas piston, pump<br />

jet needle and float needle, as those parts, when worn, would<br />

adversely affect fuel consumption, per<strong>for</strong>mance and slow runing<br />

adjustment.<br />

Remove defective gaskets.<br />

For reassembly, reverse above procedure.

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