WORKSHOP MANUAL for HEINKEL TOURIST - Secret Society ...

6. Remove exhaust silencer and air outlet pipe.
Please note:
Avoid stress when fitting exhaust silencer as otherwise exhaust
manifold might break!
7. Undo four nuts on the rear wheel and remove the rear wheel.
Undo fixing bolts and nuts on the spring leg and remove spring
l eg.
I
Please note:
When fitting the rear wheel, tighten wheel nuts at 6.0 rnkg. Insert
upper fixing bolt of spring leg from inside!
Disengage rear wheel brake cable from the brake lever and
unscrew the brake cable set-screw from the support on the
swinging arm.
9. Disconnect the clutch control cable from the clutch lever. Unscrew
adjusting screw.
1 0. Undo cylinder screw on the shift lever and push lever off gear
selector. (Do not damage rubber ring!) Remove adjusting screw
for the clutch cable from the support on the clutch cover.
Please note:
When fitting the shift lever, the marks on the gear selector and
the shift lever have to correspond. Grease both rubber sleeves
on the switch cable by grease gun.
1 1. Undo the hex. nuts of the rubber elements for engine suspension
with a box spanner, push back hex. bolts (Box spanner SW 17.)
1 2. Loosen hex. bolt (SW 17) of clamp (right-hand side) (this makes
engine removal easier).
1 3. Lift the engine with swinging arm out to the rear, as shown on
fig. 6. It would be advantageous to use retaining jig 6/1.
If further repair work is to be carried out on the engine, undo
two hex. nuts with box spanner (SW 15), remove internal toothed
disc and clamp for engine suspension. Fix engine on flange 5/2
of engine assembly jig by means of knurled screw 5/5 and
special nut 5/4. When engine in horizontal position, use piece
5/3 for support and fix fan wheel and armature by means of
retaining jig 5/1.
Reverse the procedure when reassembling.
Please note:
For connecting electric cables, proceed in accordance with wiring
diagram, page 50.
When fitting Genuine HEINKEL Exchange Engine, check oil level.
I f necessary, fill in oil of well-known brand, such as e.g. Mobil
Oil Special.
Prior to operating, change Micronic filter insert.
6 Lifting the engine out