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Institute for Sanitary Engineering, Water Quality and Solid Waste ...

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Industrial <strong>Water</strong> <strong>and</strong> <strong>Waste</strong>water Technology IWT<br />

Figure: JZR pilot plant at the production of the WALA<br />

Heilmittel GmbH<br />

The main operational issues faced during the trial program<br />

were foaming, low membrane flux, <strong>and</strong> mechanical<br />

disruptions. The COD removal efficiency of the<br />

JZR-membrane unit during the ten weeks of efficiency<br />

testing was 88 % (± 6 %). The reduction efficiency of<br />

the oil <strong>and</strong> grease parameter was greater than 99 %;<br />

the permeate concentration was about 3 mg/l, which<br />

was well below the le-gal discharge limit of 300 mg/l.<br />

Zinc <strong>and</strong> copper concentrations tested during the heavy<br />

metal phase were extremely low or not detectable<br />

in the permeate. Most of the heavy metals in the flow<br />

stream were removed via the flotate from the flotation<br />

unit <strong>and</strong> the excess sludge from the JZR. The pilot plant<br />

was found to run effectively at a sludge loading rate<br />

of up to 2.0 g COD/(g TSS • d). The average sludge<br />

growth rate was 0.14 Δg TSS/(g COD eliminated) <strong>for</strong><br />

the testing period.<br />

Client:<br />

WALA Heilmittel GmbH, Bad Boll/Eckwälden<br />

Project Partner:<br />

WEHRLE Umwelt GmbH<br />

Contact Persons:<br />

Prof. Dr.-Ing. Uwe Menzel<br />

Dipl.-Ing. Timo Pittmann<br />

The official inspection office, responsible <strong>for</strong> carrying<br />

out practical tests at different plants to ensure<br />

the reduction of hydrocarbon in wastewater<br />

containing mineral oil.<br />

As a result of Prof. Menzel being appointed part of the<br />

expert-committees<br />

• “Abscheider und Mineralölhaltiges Abwasser -A-<br />

(428)”<br />

• “Mineralölhaltiges Abwasser -B 3-(428c)”<br />

• “Miniralölhaltiges –B 4-(428d)”<br />

by the “Deutsches Institut für Bautechnik (DIBt)” in<br />

Berlin, the <strong>Institute</strong> <strong>for</strong> <strong>Sanitary</strong> <strong>Engineering</strong>, <strong>Water</strong><br />

<strong>Quality</strong> <strong>and</strong> <strong>Solid</strong> <strong>Waste</strong> Management at the University<br />

of Stuttgart (IWT department) was then appointed as<br />

the official inspection office. The department is responsible<br />

<strong>for</strong> carrying out practical tests at different plants<br />

to ensure the reduction of hydrocarbon in wastewater<br />

containing mineral oil.<br />

Client:<br />

Deutsches Institut für Bautechnik (DIBt), Berlin<br />

Contact Persons:<br />

Prof. Dr.-Ing. Uwe Menzel<br />

39

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