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Molded into shape<br />

For over 7,000 years, humans<br />

have been using expendable mold<br />

casting to produce works of art<br />

and useful items that are made of<br />

metal. This procedure is still used<br />

today virtually unchanged from<br />

how it was traditionally done,<br />

in order to create one-of-a-kind<br />

objects such as bells or bronze<br />

statues. The technology has also<br />

been successfully used for decades<br />

for industrial manufacturing<br />

of mass-produced products<br />

such as engine blocks, truck axles<br />

or spoons. To produce the molds,<br />

many foundries utilize the efficient<br />

machines made by Laempe<br />

& Mössner, which operate using<br />

B&R technology.<br />

the high level of automation that is<br />

now achieved for mold production<br />

contributes to the fact that foundries in<br />

germany can also succeed in the highly<br />

competitive international market.<br />

Laempe & mössner gmbH are among<br />

the absolute specialists in the area<br />

of foundry technology. the machine<br />

manufacturer, based in Schopfheim,<br />

develops, produces and sells core<br />

shooters, core production lines and<br />

complete solutions for core-making.<br />

In foundry technology, cores are forms<br />

made of sand that are used to make a<br />

recess or cavity in a cast part. the core<br />

is placed in the mold at the location<br />

where the melted material should be<br />

prevented from entering when pouring.<br />

After the casting procedure, the<br />

sand core is destroyed mechanically or<br />

the sand is removed using a machine.<br />

25 liters of sand per shot<br />

Laempe & mössner have an extensive<br />

range of core shooters for the<br />

Core shooter machines from Laempe &<br />

Mössner are high performance machines<br />

for 24-hour continuous operation with hot<br />

or cold core hardening processes.<br />

Application<br />

automated production of cores. the<br />

"LB 25" is widely used in the automotive<br />

industry. It is used by nearly all<br />

well-known automobile manufacturers<br />

because it allows large quantities<br />

of cores to be manufactured<br />

economically. The machine can fill<br />

core molds that have volumes up to<br />

25 liters with molding sand using a<br />

single compressed air driven shot.<br />

the machine is also able to execute<br />

multiple shots in order to produce<br />

several cores in a tool or produce<br />

cores with a larger volume. >><br />

<strong>automotion</strong> 07/2009<br />

21

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