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Application<br />

was connected with the pCS via a<br />

LAg simulator, which was supplied<br />

with an I/O list by a CAe system.<br />

the extent of the task can be illustrated<br />

with numbers: In the system,<br />

420 inputs/outputs, 78 measured<br />

values, 36 motors, 77 valves and 70<br />

binary indicators must be controlled<br />

and queried. The visualization system<br />

includes 6 process graphics and 8<br />

system graphics, and the automation<br />

algorithm is handled using 51 control<br />

concept and balance sheet graphics.<br />

In addition, there are 2 step sequencers<br />

with a total of 35 steps and 42<br />

cross traffic variables with other systems.<br />

Successful "test drive" in the office<br />

"this process has brought Lenzing Ag<br />

enormous savings before and during<br />

commissioning," states Bernhard<br />

Voglauer. "180 errors were able to be<br />

corrected in the application software<br />

before commissioning was started."<br />

Actual commissioning then went very<br />

quickly because the process control<br />

system could be ruled out as source<br />

of errors. the programmers were<br />

also able to get through the commissioning<br />

phase without working the<br />

otherwise usual "nightshifts". they<br />

were able to their tasks, such as setting<br />

the parameters for control loops,<br />

limit values and program automats in<br />

the office during the simulation phase<br />

as planned without having to rush.<br />

the possibilities provided by the virtual<br />

test run, including simulating unusual<br />

operating conditions, increase<br />

the quality of the training courses for<br />

the service personnel.<br />

54 <strong>automotion</strong> 07/2009<br />

"the time saved and the problems<br />

avoided through virtual commissioning<br />

convinced even the toughest<br />

critics," says Bernhard Voglauer.<br />

mAtLAB ® /Simulink ® is now almost<br />

always used to develop new control<br />

concepts, and the plan is to use the<br />

direct code generation options provided<br />

by integration of Automation<br />

Studio and the latest version of Ap-<br />

ROL.<br />

Lenzing:<br />

Founded: 1892 paper plant in Lenzing,<br />

1938 Lenzing Zellwolle AG<br />

Employees: approx. 6000<br />

Locations: Lenzing (At), ID, CN,<br />

uSA, uK, De, CZ<br />

Products & Services: the Lenzing<br />

group is the global market and<br />

innovation leader for cellulose fibers<br />

in the textile and nonwovens<br />

industry. the company is also active<br />

in the business of engineering<br />

and systems manufacturing<br />

www.lenzing.com<br />

Partial view of a<br />

system model<br />

Shrimp:<br />

more<br />

popular<br />

than ever<br />

Delicious shrimp has taken on<br />

a permanent role in the modern<br />

diet. Step by step, highly-automated<br />

shrimp farms are displacing<br />

traditional agricultural<br />

production facilities. Technical<br />

advancements in this area have<br />

allowed shrimp farms to grow<br />

into a global industry over the<br />

years.<br />

75% of the shrimp from shrimp<br />

farms are produced in Asia. China<br />

and thailand are two of the most<br />

important countries for production.<br />

One of the prominent conglomerates<br />

in this area is the Charoen pokphand<br />

(Cp) group located in Bangkok (thailand).<br />

Cp is one of the largest animal<br />

feed producers in the world for the<br />

aquaculture industries. CP assigned<br />

the company Bitwise, a partner of<br />

B&R for many years located in Brisbane<br />

(Australia), the task of automating<br />

a feed system for aquacultures<br />

in Cikampek (Indonesia). the control<br />

system used was the proBatch from<br />

Bitwise, which is based on B&R technology.

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