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the days when body hair was<br />

hacked at with a sharpened piece of<br />

flint or plucked with two shells are<br />

long past, thank goodness. modern<br />

shaving devices have about as little<br />

in common with these tools as they<br />

do with the razor blades our grandfathers<br />

thought were the greatest<br />

thing ever to happen to shaving.<br />

Yet, with each new generation of<br />

wet razors, the challenge is still to<br />

improve the quality of the shave.<br />

One of the innovators in this field is<br />

Wilkinson Sword.<br />

manufacturing a shaving device<br />

is by no means a trivial undertaking.<br />

the design and manufacture<br />

of a wet razor is a complex technical<br />

process with absolute precision<br />

down to the micrometer. New materials,<br />

blades thinner than a hair<br />

and the ability of the user to notice<br />

the smallest deviation in quality or<br />

alignment of the blades are some of<br />

the reasons Wilkinson places such<br />

high demands on the assembly<br />

lines that produce the razors.<br />

100% quality<br />

Wilkinson Sword pursues vertically<br />

integrated production, which<br />

makes it easier to protect their<br />

intellectual property and provide<br />

seamless quality control. All of the<br />

component parts of the wet razors<br />

are produced on-site in Solingen, in<br />

part on assembly lines the company<br />

has designed itself. the plastic components<br />

for the various shavers, for<br />

example, are made with in-house<br />

injection molding equipment. The<br />

blades are also hardened, sharpened,<br />

treated and coated by Wilkinson.<br />

Video and image monitoring<br />

applications observe and control<br />

the vital production steps, and ensure,<br />

for example, that each and<br />

every blade is perfectly positioned<br />

in the head of the razor.<br />

In the past, these complex computational<br />

tasks were handled by various<br />

computer systems, including<br />

some standard desktop pCs and<br />

some that were sold as industrial<br />

pCs. In practice, however, these devices<br />

proved to be less robust than<br />

Wilkinson required, and had no<br />

long-term guarantee for the availability<br />

of the devices and replacement<br />

parts.<br />

About the APC620<br />

Title Story<br />

With five different housing designs and scalable processor performance,<br />

the ApC620 can be optimally adapted to any application. the solid construction<br />

without internal cable connectors ensures a high level of reliability<br />

- even in harsh production environments - around the clock seven<br />

days a week.<br />

■ Dual Independent Display operation<br />

with up to eight panels for optimum<br />

operating convenience<br />

■ Smart Display Link for simple cabling<br />

of the panels<br />

■ Integrated upS for safely shutting<br />

down the operating system<br />

APC620: Long-term availability<br />

and operational reliability<br />

Wilkinson was therefore on the<br />

search for an alternative to phaseout<br />

the existing computers and solve<br />

these problems. In the course of initial<br />

talks with B&R, they came across<br />

the ApC620 industrial pC. they were<br />

equally impressed with the guaranteed<br />

long-term availability and sup-<br />

■ CompactFlash cards approved for<br />

industrial environments store data<br />

without rotating media<br />

■ Slide-in drives offer flexible implementation<br />

of CD and DVD drives<br />

■ each pC is subject to an extensive<br />

fitness test before it is delivered<br />

ply of replacement parts, as well as<br />

the quality and production philosophy<br />

of the Austrian automation specialists,<br />

and the concept and design<br />

of the B&R devices.<br />

Nevertheless, there remained doubts<br />

at Wilkinson as to whether the 1.8<br />

gHz processor would provide a<br />

sufficient performance for the >><br />

<strong>automotion</strong> 07/2009<br />

9

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