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packaging<br />

At their company headquarters in<br />

mumbai, India, Wraptech machines<br />

pvt. Ltd. manufactures a wide range<br />

of high-quality form, fill and seal machines,<br />

auger fillers and specialized<br />

filling systems for the packaging industry.<br />

Backed by years of expertise in<br />

the development of custom machine<br />

solutions and a global presence in<br />

over 30 countries, the company has<br />

become one of the most important<br />

suppliers in the industry.<br />

Reducing costs with scaleable<br />

hardware<br />

A conventional control solution<br />

was no longer able to meet the<br />

current requirements with regard<br />

to speed and precision, so Wraptech<br />

decided to change the system. primarily,<br />

a solution was needed that it<br />

made possible to equip various machine<br />

types with a variety of machine<br />

options in order to provide the corresponding<br />

controller performance. B&R<br />

was chosen because they provide a<br />

wide range of scalable hardware and<br />

local support. thanks to the capability<br />

of integrating all of the components,<br />

it became possible after a short time<br />

to equip each machine type with a<br />

custom system solution with special<br />

consideration given to the price/performance<br />

ratio. A centralized local<br />

product warehouse guarantees the<br />

highest level of availability for all con-<br />

trol components when systems are<br />

serviced.<br />

Optimum performance for each<br />

machine type<br />

the main challenge was meeting the<br />

schedule for changing over the various<br />

machine types that was set when<br />

development was started. All machine<br />

types were to be changed over to the<br />

B&R platform within six months. Simpler<br />

applications were handled with a<br />

B&R power panel pp15, which features<br />

control and visualization in a single<br />

device. Here, the mechanical fill axis<br />

is controlled using the integrated highspeed<br />

inputs and outputs on the pp15.<br />

Reduced time to market!<br />

A power panel pp45 or a power panel<br />

PP420 was used to control the form, fill<br />

and seal machines for high end products.<br />

these devices also combine control<br />

and visualization in one system,<br />

but have increased processor performance<br />

in comparison to a power panel<br />

pp15. two servo<br />

drives are used<br />

for the fill axis and<br />

the seal axis. Standard<br />

technology<br />

functions such as<br />

print mark control,<br />

etc. are used with<br />

these machines<br />

in addition to the<br />

easily configured<br />

functions for syn-<br />

Wraptech:<br />

Application<br />

chronizing servo axes. thanks to the<br />

possibility of making easy parameter<br />

settings instead of time-consuming<br />

programming for all of the necessary<br />

machine functions, the time to market<br />

was considerably reduced and the<br />

schedule for changing over the various<br />

applications was met. "Because<br />

“Today, we deliver to customers in over<br />

30 countries. Equipped with modern B&R<br />

technology, we can quickly adapt our<br />

machine solutions to the changing requirements<br />

of the packaging industry and comprehensively<br />

meet all of our customers'<br />

requirements.“<br />

Ashish Meghani<br />

Managing Director<br />

Wraptech<br />

Through the use of<br />

B&R technology, it was<br />

possible to equip the<br />

various Wraptech machines<br />

with an ideal<br />

control solution within<br />

a very short time.<br />

of our positive experience with B&R<br />

developing various system solutions<br />

and the much shorter commissioning<br />

times, we will also implement our<br />

future packaging designs using B&R<br />

technology", says Ashish meghani,<br />

managing Director at Wraptech.<br />

Founded: 1988<br />

Employees: 35<br />

Turnover: 4 m euR<br />

Locations: Navi mumbai (IN)<br />

Products & Services: Development<br />

and manufacture of form, fill and<br />

seal machines, auger fillers and<br />

special filling systems<br />

www.wrapmachines.com<br />

<strong>automotion</strong> 07/2009<br />

37

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