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for example for material and surface<br />
refinement (e.g. mirrors, headlights,<br />
automobile rims) or as a functional<br />
layer for optics (e.g. thin film polarization,<br />
glass for protecting against<br />
heat).<br />
evatec offers different process<br />
modules that can be roughly differentiated<br />
as batch process modules<br />
(multiple sources) and single process<br />
modules. In a production plant,<br />
these single machines can be freely<br />
arranged according to the customer's<br />
requirements using the building<br />
block principle.<br />
PC-based controller<br />
each of these processing units is<br />
self-contained, i.e. each machine<br />
has its own controller, in this case<br />
an ApC620 with a CAN, DeviceNet<br />
and pOWeRLINK interface. the controller<br />
takes over responsibility for<br />
controlling and monitoring all sensors<br />
and actuators including motion<br />
control. A batch process module<br />
with 5 sources has approximately 50<br />
valves, 30 DeviceNet components<br />
such as vacuum gauge heads and<br />
gas flow controllers as well as 7 servo<br />
axes for various positioning tasks.<br />
Common tasks such as controlling<br />
pumping procedures and monitoring<br />
the safety circuit are achieved using<br />
an X20 controller together with a<br />
SafeLogic controller.<br />
A pC operator station used as higherlevel<br />
system also functions as a communication<br />
interface to the entire<br />
Evatec:<br />
Application<br />
Implementation of any combination of batch and single-process modules provides customers the highest level of flexibility when planning<br />
and creating their systems.<br />
This innovative process is also used, for example,<br />
to apply a functional layer for optics.<br />
production plant (host connection).<br />
Communication to the individual<br />
machines was implemented with pVI<br />
(process Visualization Interface) using<br />
.Net controls. the capability to<br />
configure the system was also given<br />
great importance here, and a system<br />
was developed that leaves nothing to<br />
be desired.<br />
Simple integration of 3rd party<br />
devices<br />
the B&R hardware platform has proven<br />
itself again and again to be a modern,<br />
fast and flexible control system.<br />
With this project however, there was<br />
a new twist that had yet to be fully explored<br />
- the ability to work openly with<br />
3rd party devices and bus systems.<br />
No less than five different interfaces<br />
have to be integrated here because<br />
many special devices are used in the<br />
industry and the availability of alternative<br />
fieldbus connections is limited.<br />
these many different systems could<br />
be easily integrated into the B&R system,<br />
in particular because of the new<br />
functions that are available and full<br />
integration in Automation Studio.<br />
A further highlight when implementing<br />
this project was the use of the<br />
new Safety controller and the X20<br />
Safety I/O modules belonging to it.<br />
The continuity and flexibility that<br />
could be achieved with this system<br />
can hardly be found on the market<br />
with another manufacturer. Above<br />
all, the various operating modes<br />
and the many configuration options<br />
implemented here would have been<br />
impossible using hardware.<br />
Founded: 2004<br />
Employees: 38<br />
Locations: Flums (CH)<br />
Products & Services: Development<br />
and manufacturing of thin film deposition<br />
systems<br />
www.evatec.ch<br />
<strong>automotion</strong> 07/2009<br />
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