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for example for material and surface<br />

refinement (e.g. mirrors, headlights,<br />

automobile rims) or as a functional<br />

layer for optics (e.g. thin film polarization,<br />

glass for protecting against<br />

heat).<br />

evatec offers different process<br />

modules that can be roughly differentiated<br />

as batch process modules<br />

(multiple sources) and single process<br />

modules. In a production plant,<br />

these single machines can be freely<br />

arranged according to the customer's<br />

requirements using the building<br />

block principle.<br />

PC-based controller<br />

each of these processing units is<br />

self-contained, i.e. each machine<br />

has its own controller, in this case<br />

an ApC620 with a CAN, DeviceNet<br />

and pOWeRLINK interface. the controller<br />

takes over responsibility for<br />

controlling and monitoring all sensors<br />

and actuators including motion<br />

control. A batch process module<br />

with 5 sources has approximately 50<br />

valves, 30 DeviceNet components<br />

such as vacuum gauge heads and<br />

gas flow controllers as well as 7 servo<br />

axes for various positioning tasks.<br />

Common tasks such as controlling<br />

pumping procedures and monitoring<br />

the safety circuit are achieved using<br />

an X20 controller together with a<br />

SafeLogic controller.<br />

A pC operator station used as higherlevel<br />

system also functions as a communication<br />

interface to the entire<br />

Evatec:<br />

Application<br />

Implementation of any combination of batch and single-process modules provides customers the highest level of flexibility when planning<br />

and creating their systems.<br />

This innovative process is also used, for example,<br />

to apply a functional layer for optics.<br />

production plant (host connection).<br />

Communication to the individual<br />

machines was implemented with pVI<br />

(process Visualization Interface) using<br />

.Net controls. the capability to<br />

configure the system was also given<br />

great importance here, and a system<br />

was developed that leaves nothing to<br />

be desired.<br />

Simple integration of 3rd party<br />

devices<br />

the B&R hardware platform has proven<br />

itself again and again to be a modern,<br />

fast and flexible control system.<br />

With this project however, there was<br />

a new twist that had yet to be fully explored<br />

- the ability to work openly with<br />

3rd party devices and bus systems.<br />

No less than five different interfaces<br />

have to be integrated here because<br />

many special devices are used in the<br />

industry and the availability of alternative<br />

fieldbus connections is limited.<br />

these many different systems could<br />

be easily integrated into the B&R system,<br />

in particular because of the new<br />

functions that are available and full<br />

integration in Automation Studio.<br />

A further highlight when implementing<br />

this project was the use of the<br />

new Safety controller and the X20<br />

Safety I/O modules belonging to it.<br />

The continuity and flexibility that<br />

could be achieved with this system<br />

can hardly be found on the market<br />

with another manufacturer. Above<br />

all, the various operating modes<br />

and the many configuration options<br />

implemented here would have been<br />

impossible using hardware.<br />

Founded: 2004<br />

Employees: 38<br />

Locations: Flums (CH)<br />

Products & Services: Development<br />

and manufacturing of thin film deposition<br />

systems<br />

www.evatec.ch<br />

<strong>automotion</strong> 07/2009<br />

49

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